Chairman Deborah A.P. Hersman National Transportation
Safety Board Closing Remarks Washington, DC - April 24,
2013 Investigative Hearing in Connection with the Investigation of
Aircraft Incident Japan Airlines, JA829J Boeing 787-8 Battery
Fire Boston, Massachusetts January 7, 2013 (As Prepared for
Delivery)
On behalf of my fellow Board members and the NTSB staff, we extend our appreciation to the participants at this hearing. I thank each of the witnesses for their testimony, and the parties, and the party spokespersons, for their cooperation, not only at this hearing but throughout the investigation.
I'd like to acknowledge the NTSB investigators, technical experts, legal staff, and administrative professionals, and others from throughout the agency who have worked to support this hearing. Thank you for your dedication to our mission during this challenging fiscal environment across government.
At the NTSB we investigate accidents and incidents to determine what happened, so that the lessons learned can be applied and similar events can be prevented. That has been our goal this week: Understanding what happened and why.
This week we set out to learn more about the Boeing 787 lithium-ion batteries to support our investigation into the Japan Airlines Jan. 7, 2013, battery fire at Boston Logan. While we do not know the cause of the JAL battery failure, within a month, our forensic work identified the origin of the event: short circuits in cell #6 that cascaded, in a thermal runaway, to the other cells. The temperature inside the battery case exceeded 500 degrees Fahrenheit.
The questions I raised at this hearing's outset — about how best to certificate emerging technology to ensure safety and whether the certification process is flexible enough to incorporate new knowledge — are just as pressing after hearing from 16 sworn witnesses, on four panels, over two full days about the battery's design, development, testing and certification.
We must take a hard look at how best to oversee and approve emerging technology in the future. The U.S. aviation community is using the same approach to certification that was created to certify our grandparents' aircraft “ and by most accounts it has served us very well. But perhaps it is time to ask if any changes are needed to update the system that will be used to oversee the development of new and beneficial technologies on our children's and our grandchildren's aircraft.
We stand adjourned.
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According to NTSB, Witnesses sworned in April 24, 2013 for the 787 battery fire investigative hearing for two days. The National Transportation Safety Board Investigative exhibits for the hearing was placed for a two-day which investigative hearing into the Jan. 7 Boeing 787 battery fire on April 23-24 at 429 L’Enfant Plaza SW in Washington at 9:00 AM for both days.
The hearing Representatives were: The Federal Aviation Administration, The Boeing Company, GS-Yuasa and Thales will testify and answer questions from NTSB Board members and technical staff about the design, testing, certification and operation of the lithium-ion battery on the Boeing 787 and the battery fire incident. You can view The full agenda.
Last March 14th, 2013, Boeing Presented reivew of Battery Improvement in Tokyo which the Boeing Provides Details on 787 Battery Improvements with the following via youtube:
Last April 19thm, 2013, U.S. Federal Aviation Administration (FAA) approved battery system improvements for the 787 Dreamliner by the clears the way for Boeing (NYSE: BA) and its customers to install the approved modifications and will lead to a return to service and resumption of new production deliveries.
"FAA approval clears the way for us and the airlines to begin the process of returning the 787 to flight with continued confidence in the safety and reliability of this game-changing new airplane," said Boeing Chairman, President and CEO Jim McNerney. "The promise of the 787 and the benefits it provides to airlines and their passengers remain fully intact as we take this important step forward with our customers and program partners. Boeing completed its final tests on a revised battery design in April.
On April 19, 2013, The FAA approved the revised battery design. Meanwhile, Japan permited for passenger airlines to resume Boeing 787 flights in the country effective April 26, 2013. The first flight after approval of changes to battery system took place on April 27, 2013.
The U.S. Federal Aviation Administration approves the improvements to the 787 battery systems
Visionary design, exceptional innovation, unrivaled passenger comfort – the 787 Dreamliner was created to provide a revolutionary flying experience. On April 19th, 2013, the Federal Aviation Administration approved the improvements to the 787 battery systems. With this approval, the Dreamliner will be back in service and soaring once again.
Safety is the foundation for everything we do. The 787 was built on the foundation of safety – to date, more than 1 million passengers have already traveled on the Dreamliner and more than 18,000 flights have safely taken place. Our robust, innovative 787 technology makes it possible to navigate, monitor the weather, check the conditions at airports and track the health of the airplane.
We continuously improve our airplanes. When we learn something new – whether from testing or in-service lessons – we incorporate what we learn to make our airplanes better. These lessons ultimately help us make airplanes even safer and more reliable.
This is the most tested commercial airplane ever built. More than 10,000 hours of testing were conducted on the 787, including 5,000 hours of flight testing and 5,000 hours of test time on the ground. From wind tunnel and stress tests to extreme flying and cold weather testing, this airplane was put through its paces.
Why do passengers love this airplane? We wanted to build an airplane that focused on the passenger. And we did. The 787 passenger features include:
Large, dimmable windows – every seat is a window seat.
A smoother, quieter ride.
Soft LED lighting, balanced for work or rest.
Large, easily accessible stowage bins.
Lower cabin altitude and cleaner air, meaning passengers arrive more refreshed.
Environmentally responsible – the most fuel efficient commercial jet airplane ever.
On April 5th, 2013 completed a 787 certification demonstration flight on line number 86, a Boeing-owned production airplane built for LOT Polish Airlines. This milestone was marked the final certification test for the new battery system, completing the testing required by the U.S. Federal Aviation Administration (FAA).
This test flight departed from Paine Field in Everett, Wash. at 10:39 a.m. Pacific with a crew of 11 onboard, including two representatives from the FAA. The airplane flew for 1 hour and 49 minutes, landing back at Paine Field at 12:28 p.m. Pacific.
The crew reported that the certification demonstration plan was straightforward and the flight was uneventful. The purpose of the flight was to demonstrate that the new battery system performs as intended during normal and non-normal flight conditions.
Boeing 787 manufacturing and supply
teams spent years applying a rigorous and disciplined approach to ensure the
Dreamliner set new standards in performance, efficiency and safety. .
With the most comprehensive testing and certification efforts in
history on this program around the clock 24/7 with seting the safety is the
first priority for the customers to fly, The Boeing accomplished milestone for this special test: The analized dataand the required materials was submited to the FAA. With this great Boeing's successful test, The Federal Aviation Administration (FAA), April 19th, 2013, took the next step in returning the Boeing 787 to flight by approving Boeing's design for modifications to the 787 battery system.
The changes are designed to address risks at the battery cell level, the battery level and the aircraft level. Next week, the FAA will issue instructions to operators for making changes to the aircraft and will publish in the Federal Register the final directive that will allow the 787 to return to service with the battery system modifications.
FAA Approves Boeing 787 Battery System Design Changes April 19th, 2013
Press Release FAA Approves Boeing 787 Battery System Design Changes
For Immediate Release
April 19, 2013 Contact: Laura Brown Phone: (202) 267-3883
WASHINGTON, D.C. – The Federal Aviation Administration (FAA) today took the next step in returning the Boeing 787 to flight by approving Boeing's design for modifications to the 787 battery system. The changes are designed to address risks at the battery cell level, the battery level and the aircraft level.
Next week, the FAA will issue instructions to operators for making changes to the aircraft and will publish in the Federal Register the final directive that will allow the 787 to return to service with the battery system modifications. The directive will take effect upon publication. The FAA will require airlines that operate the 787 to install containment and venting systems for the main and auxiliary system batteries, and to replace the batteries and their chargers with modified components.
“Safety of the traveling public is our number one priority. These changes to the 787 battery will ensure the safety of the aircraft and its passengers,” said Transportation Secretary Ray LaHood.
“A team of FAA certification specialists observed rigorous tests we required Boeing to perform and devoted weeks to reviewing detailed analysis of the design changes to reach this decision,” said FAA Administrator Michael Huerta.
To assure proper installation of the new design, the FAA will closely monitor modifications of the aircraft in the U.S. fleet. The FAA will stage teams of inspectors at the modification locations. Any return to service of the modified 787 will only take place after the FAA accepts the work.
As the certifying authority, the FAA will continue to support other authorities around the world as they finalize their own acceptance procedures
Sources:Boeing, FAA, and Youtube. catch4all.com,
Sandra Englund April 19, 2013.
Federal Aviation Administration (FAA)with Congress: Q&A Session including Boeing 787 Dreamliner Battery Issues with Senator Maria Cantwell
On April 16th, 2013, at Commerce Hearing, U.S. Senator Maria Cantwell (D-WA), Chair of the Senate Aviation Subcommittee receivedupdate on Federal Aviation Administration’s review of Boeing 787.
U.S. Senator Maria Cantwell (D-WA), Chair of the Senate Aviation Subcommittee, questioned Federal Aviation Administration (FAA) Administrator Michael Huerta about the potential impact to Washington state communities of FAA budget cuts to air traffic control tower programs and to the implementation of the new NextGen GPS system including Boeing 787 Dreamliner Battery issues.
According to Senator Maria Cantwell's report that U.S. Senator Maria Cantwell (D-WA), Chair of the Senate Aviation Subcommittee, questioned Federal Aviation Administration (FAA) Administrator Michael Huerta about the potential impact to Washington state communities of FAA budget cuts to air traffic control tower programs and to the implementation of the new NextGen GPS system.
At today’s hearing -- entitled “Aviation Safety: FAA’s Progress on Key Safety Initiatives” -- Cantwell also asked Administrator Huerta for an update on the FAA’s process for reviewing the Boeing 787 Dreamliner’s battery system and returning it to flight. Huerta reported that Boeing has completed its 20 needed tests and provided documentation, which the FAA is currently reviewing. Huerta added that the FAA is reviewing the original Extended Twin-Engine Operations (ETOPs) certification which allowed the 787 to fly up to three hours from the nearest airport.
Senator Maria Cantwell appreciated the witnesses, especially Administrator Huerta and Chairwoman Hersman for updated me constantly on the FAA and National Transportation Safety Board’s (NTSB) review of the 787 battery issue. I appreciate the intensity and focus that both of your agencies have provided for important aviation issues and I look forward to continuing to be updated on this issue.
Also, last month the NTSB released its interim factual report on a key issue: The lithium ion battery incident aboard the Boeing 787 at Logan Airport operated by Japan Airlines.
Next week, the NTSB will be holding a symposium on that issue. The FAA has been performing a comprehensive review of the 787’s critical systems focusing on the electrical system. And since April 8, the FAA has been evaluating Boeing’s test results on the modified battery. So the NTSB’s ongoing investigation is important and the interim factual report provides information regarding the incident at Logan Airport including descriptions of the damage in components and its planned ongoing investigations.
Michael Huerta, Administrator Federal Aviation Administration responded to Senator Maria Cantwell that Boeing presented to us last month was a certification plan. And the certification plan had several components to it. But it essentially resulted in a redesign of the battery systems within the airplane. A containment system such that should provide another layer of safety. And then also included, and this was something that was negotiated with them where we asked for thresholds to be met in terms of maintaining the highest levels of safety. Once the certification plan was approved by us last month, then they embarked on a series of tests that we required, about 20 distinct tests, to prove that the system would operate as designed. Boeing has completed the testing and has provided a very extensive set of documents to the FAA and those documents are currently under review right now. And that will result in us making a final determination as to whether the aircraft can return to flight. Coinciding with that review was the review where we went back and looked at our original determination related to ETOPS flights. And in there is the airplane when it was grounded was certified for ETOPS of 180 minutes. And so the question for us was at that level. And so that review was a concurrent review ongoing and when we make our final determination with respect to return to flight we also answer that question.
Senator Cantwell asked Michael Huerta, Administrator Federal Aviation Administration, who is making the decision if the Secretary decides or the FAA decides and Michael Huerta, FAA responded that,
"this is a determination of recommendation that’s made by all technical experts. It was my decision to ground the fleet and I would be making the recommendation going forward."
From Senator Cantwell Question and Answer Part 3
Senator Cantwell: The only other question I have Mr. Dillingham was related to the process for composites. We were involved with composite manufacturing and getting a center of excellence established, which was a program to help a collaboration between research institutions, the FAA, and manufactures identify issues. I think you did a report on that certification process in which you think that that worked well. Is that a model for what we should be doing?
Dr. Gerald Dillingham, Director of Civil Aviation Issues, Government Accountability Office: We looked in-depth at the certification of the composite aspect of the Dreamliner 787 and in all cases we found the FAA did an excellent job. It could be a model for future situations such as that because clearly composites are going to be an ever increasing part of aviation manufacturing as it has been for decades now. It will continue to grow.
Senator Cantwell: Mr. Secretary in the balancing of all these issues next June – the towers, sequestration, battery issues, all of that – how do you prioritize these rulemakings Mr. Guzzetti was talking about being so essential. Do you prioritize them in a ranking? Mr. Chairman having oversight of the Coast Guard committee for a while and then being challenged with the implementation of what was then called Deepwater Acquisition program. We got to a point where so many members had so many interests in these various prioritizes and I could go into the issue of the helicopter and medical issues. Do you prioritize these rulemakings within the agencies so we can give members some idea of their prioritization?
Dr. Gerald Dillingham, Director of Civil Aviation Issues, Government Accountability Office: We do. We go through a regular process of identifying what are deadlines for rulemakings. What are available resources – every rulemaking requires a level of technical expertise associated with developing and ultimately promulgated and implemented a rule. How it relates to staff that are available or contractors that were available needed to perform the cost benefit analysis that Senator Coats asked about. And so it’s marrying the technical expertise that we have with the time tables that have been developed and the complexity of the rule and then the benefit that the rule will enable us to achieve as a result of that. And that’s a regular process that we do go through.
Senator Cantwell: Well it would be, I think, nice for the larger aviation community to have a sense of the prioritization of those rules.
More details you can see via youtube:
Even if in the mist of all this, Boeing moving forward with the 787 new design of battery enhancements, "The Boeing
787 continues the Proud Boeing Legacy of Safety" with and soon to be 100 years of
Boeing history in year 2016. The proud Boeing Legacy of safety will carry on with the great companies carrying 787 Dreamliner around the world.
FAA Administrator Michael P. Huerta stated that FAA is confident the plan that they approved on March 12, 2013 includes all the right elements to conduct a comprehensive evaluation of the battery system redesign that starts a testing process.
It has been already almost four months since grounding or suspending flights for their fleets of 787s by FAA due to battery failures. Many Airline companies and industries, the suppliers and partners, including the tax payers, communities are anxious to see the Boeing 787 Dreamliner to fly soon which there is no doubt that FAA will soon certify the 787 to fly with safe and peacefully as soon as possible.
Sources:Boeing, FAA,NTSB, Yahoo News, Youtube, and Senator Maria Cantwell site catch4all.com,
Sandra Englund April 17, 2013.
Boeing completes certification testing for new 787 battery system
According to Boeing dated April 5, 2013:
Boeing completes certification testing for new 787 battery system
Boeing completed a 787 certification demonstration flight today on Line number 86, a Boeing-owned production airplane built for LOT Polish Airlines. Today's flight marks the final certification test for the new battery system, completing the testing required by the U.S. Federal Aviation Administration (FAA).
Today's flight departed from Paine Field in Everett, Wash. at 10:39 a.m. Pacific with a crew of 11 onboard, including two representatives from the FAA. The airplane flew for 1 hour and 49 minutes, landing back at Paine Field at 12:28 p.m. Pacific.
The crew reported that the certification demonstration plan was straightforward and the flight was uneventful. The purpose of the flight was to demonstrate that the new battery system performs as intended during normal and non-normal flight conditions.
Boeing will now gather and analyze the data and submit the required materials to the FAA. Once we deliver the materials we stand ready to reply to additional requests and continue in dialog with the FAA to ensure we have met all of their expectations.
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The European Aviation Safety Agency has followed the FAA's advice and grounded the only two European 787s operated by LOT Polish Airlines.
KOMO TV 4 dated April 6, 2013 reports that FAA will be LOT airlines was the First European airline to put the Boeing 787 dreamliner into regular service. They already have 2, SP-LRA and SP-LRB, see more detail via youtube:
LOT found itself undergoing constant management change in the late 2000s due to worsening financials and reductions in market share. After placing orders for several Boeing 787 aircraft and taking delivery of two which the only two European 787s operated by LOT Polish Airlines the carrier has found itself "nearly insolvent" due to the January 2013 grounding of the 787.
Meanwhile, with battery crisis and grounding since January 16th, 2013, Boeing demonstrated that the new battery system performs as intended during normal and non-normal flight conditions.
Boeing is now gather and analyze the data and is in processing to submit the required materials to the FAA which will stand ready to reply to additional requests and continue in dialog with the FAA to ensure if the battery crisis recovery have met all of their expectations.
The only U.S.-based airline that operates the Dreamliner is United Airlines, which has six. Chile's Directorate General of Civil Aviation (DGAC) grounded LAN Airlines' three 787s.
Besides The European Aviation Safety Agency has followed the FAA's advice and grounded the only two European 787s operated by LOT Polish Airlines, The Indian Directorate General of Civil Aviation (DGCA) directed Air India to ground its six Dreamliners.
The Japanese Transport Ministry made the ANA and JAL groundings official and indefinite following the FAA announcement.
The European Aviation Safety Agency has also followed the FAA's advice and grounded the only two European 787s operated by LOT Polish Airlines.
Qatar Airways has announced that they are grounding their five Dreamliners. Ethiopian Air was the final operator to announce temporary groundings of its four Dreamliners..
It has been already almost four months since grounding or suspending flights for their fleets of 787s by FAA due to battery failures. Many Airline companies and industries, the suppliers and partners, including the tax payers, communities are anxious to see the Boeing 787 Dreamliner to fly soon which there is no doubt that FAA will soon certify the 787 to fly with safe and peacefully.
Due to the 787 is made primarily of carbon fiber composite material, manufacturing processes, environmentally, supports it produces less scrap material and waste which the Boeing 787 Dreamliner or simply Boeing 787 is a long-range, mid-size wide-body, twin-engine jet airliner developed by Boeing Commercial Airplanes. Its variants seat 210 to 290 passengers. Boeing states that it is the company's most fuel-efficient airliner and the world's first major airliner to use composite materials as the primary material in the construction of its airframe. The 787 has been designed to be 20% more fuel efficient than the 767 it is to replace. The Dreamliner's distinguishing features include mostly electrical flight systems, a four-panel windshield, noise-reducing chevrons on its engine nacelles, and a smoother nose contour. It shares a common type rating with the larger 777 twinjet, allowing qualified pilots to operate both models, due to related design features.
The Boeing 787 Dreamliner fact sheets are with the following tables:
These aircraft will have the prototype versions of the new containment system installed. The purpose of the flight tests will be to validate the aircraft instrumentation for the battery and battery enclosure testing in addition to product improvements for other systems that carrys the safety of the passengers and crews who fly on them is the top priority which was emphasized by Boeing Chairman, President and CEO Jim McNerney.
Even if in the mist of all this, Boeing moving forward with the 787 new design of battery enhancements, "The Boeing
787 continues the Proud Boeing Legacy of Safety" with and soon to be 100 years of
Boeing history in year 2016. The proud Boeing Legacy of safety will carry on with the great companies carrying 787 Dreamliner around the world.
Sources:Boeing, FAA,NTSB , KOMO 4 TV, Youtube, and wikipedia catch4all.com,
Sandra Englund April 7, 2013.
NTSB announces dates for investigative hearing on Boeing 787 battery fire incident and battery design and certification
According to NTSB Press Release National Transportation Safety Board Office of Public Affairs dated April 2
The National Transportation Safety Board announced today that its two-day
investigative hearing into the Jan. 7 battery fire aboard a Boeing 787 at
Boston's Logan Airport will be held on April 23-24 at the NTSB Board Room and
Conference Center in Washington, D.C.
The hearing will focus on issues relating to the design, testing and
certification of the battery system.
A detailed agenda and list of panelists and witnesses will be released at a
later date at ntsb.gov and at twitter.com/ntsb. Detailed media arrangements will
also be released in coming weeks.
NTSB Media Contact: Office of Public Affairs 490 L'Enfant Plaza,
SW Washington, DC 20594 (202) 314-6100 Peter Knudson peter.knudson@ntsb.gov
----------------------------------
It has been already almost four months since grounding or suspending flights for their fleets of 787s by FAA due to battery failures. Many Airline companies and industries, the suppliers and partners, including the tax payers, communities are anxious to see the Boeing 787 Dreamliner to fly soon which there is no doubt that FAA will soon certify the 787 to fly with safe and peacefully.
On January 16, 2013, both major Japanese airlines ANA and JAL announced that they were voluntarily grounding or suspending flights for their fleets of 787s after multiple incidents involving different 787s, including emergency landings. These two carriers operate 24 of the 50 Dreamliners delivered to date.
On January 16, 2013, the FAA issued an emergency airworthiness directive ordering all U.S.-based airlines to ground their Boeing 787s until yet-to-be-determined modifications are made to the electrical system to reduce the risk of the battery overheating or catching fire.
This is the first time that the FAA has grounded an airliner type since 1979.
The FAA also announced plans to conduct an extensive review of the 787's critical systems. The focus of the review will be on the safety of the lithium-ion batteries made of lithium cobalt oxide (LiCoO2).
The 787 battery contract was signed in 2005, when LiCoO2 batteries were the only type of lithium aerospace battery available, but since then newer and safer types (such as LiFePO), which provide less reaction energy during thermal runaway, have become available.
FAA approved a 787 battery in 2007 with nine "special conditions". A battery approved by FAA (through Mobile Power Solutions) was made by Rose Electronics using Kokam cells, but the batteries installed in the 787 are made by Yuasa.
As of January 17, 2013, all 50 of the aircraft delivered to date have been grounded.
On January 18, Boeing announced that it was halting 787 deliveries until the battery problem is resolved.
On January 20, the NTSB declared that overvoltage was not the cause of the Boston incident, as voltage did not exceed the battery limit of 32 V, and the charging unit passed tests.
The battery had signs of short circuiting and thermal runaway.
On January 23, the Japan Transport Safety Board (JTSB) has said that the battery in ANA jet's in Japan reached a maximum voltage of 31 V (lower than the 32 V limit like the Boston JAL 787), but had a sudden unexplained voltage drop to near zero.
All cells had signs of thermal damage before thermal runaway. ANA and JAL had replaced several 787 batteries before the mishaps.
January 24 the NTSB announced that it had not yet pinpointed the cause of the Boston fire; the FAA will not allow U.S.-based Dreamliners to fly again until the problem is found and corrected. In a press briefing that day, NTSB Chairwoman Deborah Hersman said that the NTSB had found evidence of failure of multiple safety systems designed to prevent these battery problems, and stated that fire must never happen on an airplane.
The only U.S.-based airline that operates the Dreamliner is United Airlines,which has six. Chile's Directorate General of Civil Aviation (DGAC) grounded LAN Airlines' three 787s. The Indian Directorate General of Civil Aviation (DGCA) directed Air India to ground its six Dreamliners.
As of January 29, 2013, JTSB approved the Yuasa factory quality control while the American NTSB continues to look for defects in the Boston battery.
The only U.S.-based airline that operates the Dreamliner is United Airlines, which has six. Chile's Directorate General of Civil Aviation (DGAC) grounded LAN Airlines' three 787s.
The Indian Directorate General of Civil Aviation (DGCA) directed Air India to ground its six Dreamliners.
The Japanese Transport Ministry made the ANA and JAL groundings official and indefinite following the FAA announcement.
The European Aviation Safety Agency has also followed the FAA's advice and grounded the only two European 787s operated by LOT Polish Airlines.
Qatar Airways has announced that they are grounding their five Dreamliners. Ethiopian Air was the final operator to announce temporary groundings of its four Dreamliners.
On February 4, 2013, the FAA said it will permit Boeing to conduct test flights of 787 aircraft to gather additional data.
On March 14, 2013 Boeing announced that a comprehensive set of improvements that will add several layers of additional safety features to the lithium-ion batteries on 787 commercial jetliners are in production and could be ready for initial installation within the next few weeks. New enclosures for 787 batteries also are being built and will be installed in airplanes in the weeks ahead.
On March 22nd, 2013, FAA Administrator, Michael Huerta, presented a speech in Ritz Carlton, Crystal City which included that FAA will making action of doing the comprehensive review of the Boeing 787 Dreamliner’s critical systems including the design manufacture and assembly: FAA Administrator Michael Huerta said that "Working Together to Strengthen Our Safety Culture"
March 25, 2013 completed 787 functional check flight. Line number 86, a Boeing-owned 787 airplane built for LOT Polish Airlines, departs Paine Field in Everett, Wash.
April 2: The National Transportation Safety Board announced that its two-day investigative hearing into the Jan. 7 battery fire aboard a Boeing 787 at Boston's Logan Airport will be held on April 23-24 at the NTSB Board Room and Conference Center in Washington, D.C.
The hearing will focus on issues relating to the design, testing and certification of the battery system
April 23-24: Two-day investigative hearing into the Jan. 7 battery fire aboard a Boeing 787 at Boston's Logan Airport will be held at the NTSB Board Room and Conference Center in Washington, D.C.
The hearing will focus on issues relating to the design, testing and certification of the battery system
NTSB and FAA Roles are different although there are some similar responsibilities:
The National Transportation Safety Board (NTSB) Roles
The National Transportation Safety Board (NTSB) is an independent U.S. government investigative agency responsible for civil transportation accident investigation.
In this role, the NTSB investigates and reports on aviation accidents and incidents, certain types of highway crashes, ship and marine accidents, pipeline incidents and railroad accidents.
When requested, the NTSB will assist the military and foreign governments with accident investigation. The NTSB is also in charge of investigating cases of hazardous materials releases that occur during transportation.
Deborah Hersman was appointed as NTSB Chairman in July 2009. Christopher A. Hart was designated Vice Chairman on August 18, 2009 for a two-year term.
The agency is based in Washington, D.C. It has nine regional offices around the country and runs a training center in Ashburn, Virginia.
A little-known responsibility of the NTSB is that it serves as a court of appeals for airmen, aircraft mechanics, certificated aviation-related companies and mariners who have their licenses suspended or revoked by the federal government. The Board's determinations may be appealed to the federal court system by the losing party, whether it is the individual or company, on the one hand, or the FAA or the Coast Guard, on the other.
The Federal Aviation Administration (FAA) is the national aviation authority of the United States of America. An agency of the United States Department of Transportation, it has authority to regulate and oversee all aspects of civil aviation in the U.S. The Federal Aviation Act of 1958 created the organization under the name "Federal Aviation Agency", and adopted its current name in 1966 when it became a part of the United States Department of Transportation.
The FAA's roles include:
Regulating U.S. commercial space transportation.
Regulating air navigation facilities' geometry and flight inspection standards.
Encouraging and developing civil aeronautics, including new aviation technology.
Issuing, suspending, or revoking pilot certificates.
Regulating civil aviation to promote safety, especially through local offices called Flight Standards District Offices.
Developing and operating a system of air traffic control and navigation for both civil and military aircraft.
Researching and developing the National Airspace System and civil aeronautics.
Developing and carrying out programs to control aircraft noise and other environmental effects of civil aviation.
The world Industry experts disagree on consequences of the grounding: Airline companies are confident even Airbus is confident that Boeing will resolve the issue and that no airlines will switch plane type, while other experts see the problem as "costly" and "could take upwards of a year
Even if in the mist of the world focused battery incident for 787 Dreamliner, you can see the bonding and working together to resove the best as human can be throughout the world, Government agencies, Boeing and customers, partners, suppliers, agencies,communities are helping each other for the best result and anxious to see the Boeing 787 Dreamliner to fly safe. Many Airline companies and industries, the suppliers and partners, including the tax payers, communities are anxious to see the Boeing 787 Dreamliner to fly soon which there is no doubt that FAA will soon certify the 787 to fly with safe and peacefully...........
Sources:Boeing, FAA,NTSB , and wikipedia catch4all.com,
Sandra Englund April 2nd, 2013.
"Boeing statement on completed 787 functional check flight"
March 25, 2013
Boeing completed a 787 functional check flight today on Line number 86, a Boeing-owned production airplane built for LOT Polish Airlines. The airplane departed from Paine Field in Everett, Washington state at 12:11 p.m. PDT with a crew of six onboard – two Boeing pilots, two instrumentation engineers, one systems operator and one flight analyst. The airplane flew for 2 hours and 9 minutes, landing back at Paine Field at 2:20 p.m. PDT. The crew reports that the flight went according to plan.
Today’s flight was a normal Boeing production check flight intended to validate that all systems function as designed. During the functional check flight, crews cycled the landing gear and operated all the backup systems, in addition to performing electrical system checks from the flight profile. More than 600 of these functional check flights were completed in 2012 across Boeing commercial airplane programs.
With the completion of today’s functional check flight, we will analyze the data from the flight and begin preparations for certification ground and flight demonstration in the coming days. The plan is to conduct one certification demonstration flight. That flight, which will also take place on Line 86, will demonstrate that the new battery system performs as intended during flight conditions.
As a matter of long-standing practice, we do not provide flight or specific test schedules in advance of flight plans being filed.
"Working Together to Strengthen Our Safety Culture"
Last Friday on March 22nd,
2013, FAA Administrator, Michael Huerta, presented a speech in Ritz Carlton,
Crystal City which included that FAA will making action of doing the
comprehensive review of the Boeing 787 Dreamliner’s critical systems including
the design manufacture and assembly: FAA Administrator Michael Huerta said that "Working
Together to Strengthen Our Safety Culture"
The FAA is taking
very seriously its responsibility to establish aircraft safety standards and
certify new products and technologies which the Boeing 787 Dreamliner Battery
issue has been taking seriously and will analyze it until it’s satisfied for
them and for the public safety cause as number one priority to keep safe for
the people who fly day and night. The emphasis of the speech included:
The FAA’s number
one priority is safety. It’s our mission, and we focus on it 24 hours a day.
We have had a lot
of focus on the Boeing 787. We are continuing the review of the critical
systems of the aircraft, including the design, manufacture and assembly of the
Dreamliner.
Our certification
team has worked more than 3,600 hours to support the safe return of this
aircraft to service. As part of this review, last week we approved Boeing’s
certification plan for a redesigned battery system. This is the first step in
the process to evaluate the 787’s return to flight.
What the plan
includes is a redesign of the internal battery components to minimize a short
circuit within the battery and has insulated the battery cells to prevent
propagation from one cell to another. There are a total of eight cells in the
battery. They also have added a robust battery containment and venting system
to prevent a problem in the battery from spreading to the aircraft.
The certification
plan includes a variety of ground tests and reviews that will enable Boeing to
demonstrate whether the proposed fix is going to work as designed, and whether
it complies with our regulations. We won’t allow the plane to return to service
unless we’re satisfied that the new design ensures the safety of the aircraft and
its passengers.
Certification of
the 787, as with certification of any new aircraft, will continue to be a
collaborative effort between the FAA and manufacturers.
Aviation, from its
very beginning, has stretched technological boundaries. For more than five
decades, the FAA has compiled a proven track record of safely introducing new
technology and new aircraft, and that is really a credit to the aviation
industry.
FAA’s professional work and their dedication of aviation industry support for the public safety is all appreciated by the communities and aerospace industries including the Boeing Company..
"Our customers and their passengers have been incredibly patient as we have worked through this process and we thank them very sincerely for their continued support and confidence in the 787." said Boeing Commercial President and CEO, Ray Conner.
FAA Administrator Michael P. Huerta stated that FAA is confident the plan that they approved on March 12, 2013 includes all the right elements to conduct a comprehensive evaluation of the battery system redesign that starts a testing process.
Many are looking forward to see, resuming, and safely fly for the Boeing 787 Dreamliner flights as soon as possible including the communities and customers and even the Boeing Companies after new design is fully properly installed and approved by FAA.
Sources:Boeing, FAA and Yahoo catch4all.com,
Sandra Englund March 25, 2013.
Boeing Provides Details on 787 Battery Improvements
EVERETT, Wash., March 14, 2013 /PRNewswire/ -- Boeing (NYSE: BA) announced today that a comprehensive set of improvements that will add several layers of additional safety features to the lithium-ion batteries on 787 commercial jetliners are in production and could be ready for initial installation within the next few weeks. New enclosures for 787 batteries also are being built and will be installed in airplanes in the weeks ahead.
These improvements, which continue to undergo extensive certification testing, will allow operators to resume commercial flights with their 787s as soon as testing is complete and the U.S. Federal Aviation Administration (FAA) and other international regulators grant their final approval.
The improvements include enhanced production and operating processes, improved battery design features and a new battery enclosure.
"As soon as our testing is complete and we obtain regulatory approvals, we will be positioned to help our customers implement these changes and begin the process of getting their 787s back in the air," said Boeing Commercial Airplanes President and CEO Ray Conner. "Passengers can be assured that we have completed a thorough review of the battery system and made numerous improvements that we believe will make it a safer, more reliable battery system." Battery system changes include changes to the battery itself, the battery charging unit and the battery installation.
Earlier this week the FAA approved Boeing's certification plan, which lays out the discrete testing to be done to demonstrate that the battery improvements address the conditions laid out in the Airworthiness Directive that has suspended 787 commercial operations.
Development Team Created Solution
The enhancements to the battery system address causal factors identified by the Boeing technical team as possible causes of battery failure. The technical team's findings also were verified by an independent group of lithium-ion battery experts from a number of industries, universities and national laboratories.
"We've come up with a comprehensive set of solutions that result in a safer battery system," said Mike Sinnett, vice president and chief project engineer, 787 program, Boeing Commercial Airplanes. "We have found a number of ways to improve the battery system and we don't let safety improvements go once they are identified. We incorporate them into our processes and products."
Enhanced Production Controls and Operating Processes
The first layer of improvements is taking place during the manufacture of the batteries in Japan. Boeing teamed with Thales, the provider of the integrated power conversion system, and battery maker GS Yuasa to develop and institute enhanced production standards and tests to further reduce any possibility for variation in the production of the individual cells as well as the overall battery.
"We've all developed a better understanding of the sensitivities of this technology to variations during the manufacturing process," said Sinnett. "And we all feel the need to increase monitoring of this process on an ongoing basis."
Four new or revised tests have been added to screen cell production, which now includes 10 distinct tests. Each cell will go through more rigorous testing in the month following its manufacture including a 14-day test during which readings of discharge rates are being taken every hour. This new procedure started in early February and the first cells through the process are already complete. There are more than a dozen production acceptance tests that must be completed for each battery.
Boeing, Thales and GS Yuasa have also decided to narrow the acceptable level of charge for the battery, both by lowering the highest charge allowed and raising the lower level allowed for discharge. Two pieces of equipment in the battery system – the battery monitoring unit and the charger are being redesigned to the narrower definition. The battery charger will also be adapted to soften the charging cycle to put less stress on the battery during charging.
Improved Battery Design Features
Changes inside the battery will help to reduce the chances of a battery fault developing and help to further isolate any fault that does occur so that it won't cause issues with other parts of the battery.
To better insulate each of the cells in the battery from one another and from the battery box, two kinds of insulation will be added. An electrical insulator is being wrapped around each battery cell to electrically isolate cells from each other and from the battery case, even in the event of a failure. Electrical and thermal insulation installed above, below and between the cells will help keep the heat of the cells from impacting each other.
Wire sleeving and the wiring inside the battery will be upgraded to be more resistant to heat and chafing and new fasteners will attach the metallic bars that connect the eight cells of the battery. These fasteners include a locking mechanism.
Finally, a set of changes is being made to the battery case that contains the battery cells and the battery management unit. Small holes at the bottom will allow moisture to drain away from the battery and larger holes on the sides will allow a failed battery to vent with less impact to other parts of the battery.
New Battery Enclosure
The battery case will sit in a new enclosure made of stainless steel. This enclosure will isolate the battery from the rest of the equipment in the electronic equipment bays. It also will ensure there can be no fire inside the enclosure, thus adding another layer of protection to the battery system. The enclosure features a direct vent to carry battery vapors outside the airplane.
New titanium fixtures are being installed in the electronics equipment bays to ensure the housing is properly supported.
"Our first lines of improvements, the manufacturing tests and operations improvements, significantly reduce the likelihood of a battery failure. The second line of improvements, changes to the battery, helps stop an event and minimize the effect of a failure within the battery if it does occur. And the third line of improvements, the addition of the new enclosure, isolates the battery so that even if all the cells vent, there is no fire in the enclosure and there is no significant impact to the airplane," said Sinnett.
Testing Status
Testing to gain FAA approval of the battery enhancements has already started, with the FAA's permission.
During engineering testing, which occurs prior to certification testing, the team demonstrated that the new housing could safely contain a battery failure that included the failure of all eight cells within the battery. The "ultimate" load is the equivalent of 1.5 times the maximum force ever expected to be encountered during a battery failure. The housing easily withstood this pressure and did not fail until the pressure was more than three times the ultimate load.
Through another test, the team demonstrated that fire cannot occur within the new enclosure. Its design eliminates oxygen, making the containment unit self-inerting. Inerting is a step above fire detection and extinguishing as it prevents a fire from ever occurring. The design also vents all vapors by venting directly outside of the airplane rather than into the equipment bay.
"We put this new design through a rigorous set of tests. We tried to find a way to introduce a fire in the containment but it just wouldn't happen. Even when we introduced a flammable gas in the presence of an ignition source, the absence of oxygen meant there was no fire."
"We drew from the new industry standard, DO311, established by RTCA, to establish our testing plan," said Sinnett. "These standards weren't available when we set the testing plan for the baseline battery and they helped us ensure the new design is robust and safe. We intend to show, during certification, that the 787 battery meets all objectives of DO-311 and only deviates from specific requirements where the 787-unique items are not covered by the standards." RTCA is a not-for-profit organization that serves as a federal advisory committee in establishing guidelines for the aviation industry.
Working towards Resuming Flights
"We are following all of the necessary protocols to get our new design fully approved and properly installed so that we can help our customers start flying as soon as possible. We're simultaneously moving out on an effort to resume deliveries but completing our certification work and getting the delivered fleet flying again is our first priority," said Conner. "Our customers and their passengers have been incredibly patient as we have worked through this process and we thank them very sincerely for their continued support and confidence in the 787."
"The more-electric architecture of the 787 brings real value not just to the airlines but to our industry. By reducing fuel use, we are reducing our environmental footprint. This battery technology is an important part of the more-electric architecture, which is helping us to cut fuel use by more than 10 billion gallons of fuel over the life of this program."
"New technologies require extra attention and hard work, but the benefits are real."
March 15, 2013, In Tokyo, Japan, Boeing Commercial Executives unveiled comprehensive Set of Solutions for Battery Issues improvements to the 787’s lithium-ion batteries at a press event in Tokyo, Japan. Boeing executives provided details on the proposed permanent solution to the 787 battery issue and announced soon to be fly Boeing 787 Dreamliner on the air when FAA approves. Boeing Executive and Commercial CEO Ray Conner and Mike Sinnett Vice President and Chief Project Engineer both are confident about the 787 Dreamliner which is great airplane which applied the most high technology and safe to fly and even the both of themselves have flown 787 before and would like to suggest to fly to their family again which tells that 787 Dreamliner is reliable and safe to fly.
On March 12, Boeing received approval from the U.S. Federal Aviation Administration of the company's plan to test and certify improvements to the 787's battery system. FAA Administrator Michael P. Huerta stated that FAA is confident the plan that they approved on March 12, 2013 includes all the right elements to conduct a comprehensive evaluation of the battery system redesign that starts a testing process which will demonstrate whether the proposed fix will work as designed.
Boston Logan, and Takamatsu both place had only minor damages within the battery.Boeing provides many redundant systems, back
ups and 3 layers of functionalities for the battery.
Through this battery issue incidents, Boeing is able to provide stronger safety prevention
with an innovative idea to apply enhancements which the case could be fortunate to be
included enhancements with no major incident like many other 1000's of battery incidents
had before.
Boeing has developed a
comprehensive set of improvements to the 787 lithium-ion batteries that add
several new layers of safety and reliability to the design.
These improvements
are undergoing extensive certification testing. Once testing is complete and
the U.S. Federal Aviation Administration (FAA) and other international
regulators grant their final approval, operators will be able to safely resume
commercial flights of their 787s.
Soon the Boeing will be positioned to help the customers implement these changes and begin
the process of getting their 787s back in the airwhich was assured by the Boeing Commercial
Airplanes President and CEO, Ray Conner.
Those change have
completed a thorough review of the battery system and made numerous
improvements. Boeing believes this enhancement will make it a safer, more reliable battery
system.The Improvements include enhanced production and operating processes, improved
battery design features and a new sealed battery enclosure.
Boeing's
new design changes for the battery safety will minimize the potential ignition
sources as well as will eliminate the oxygen which is comprehensive set of
solutions designed and much less hazard for the fire even to significantly minimize
the potential for battery failure while ensuring that no battery event affects
the continued safe operation of the airplane.
This
complicated battery issue solution have been working with over 500 specialty
engineers, expertise from Space Station, other airplanes, suppliers, partners,
even automotive expertise including government and agencies, National
Laboratories were involved over 200,000 hours to resolve this case. Moving forward with the 787 new design of battery enhancements, "The Boeing
787 continues the Proud Boeing Legacy of Safety" with and soon to be 100 years of
Boeing history in year 2016. The proud Boeing Legacy of safety will carry on with the great companies carrying 787 Dreamliner around the world.
FAA approves the certification for a battery solution
EVERETT, Wash., March 12, 2013 /PRNewswire/ -- Boeing (NYSE: BA) has received approval from the U.S. Federal Aviation Administration (FAA) of the company's plan to test and certify improvements to the 787's battery system. Successful completion of each step within the plan will result in the FAA's approval to resume commercial 787 flights.
"Our top priority is the integrity of our products and the safety of the passengers and crews who fly on them," said Boeing Chairman, President and CEO Jim McNerney. "Our team has been working around the clock to understand the issues and develop a solution based on extensive analysis and testing following the events that occurred in January. Today's approval from the FAA is a critical and welcome milestone toward getting the fleet flying again and continuing to deliver on the promise of the 787," he said.
Ray Conner, president and chief executive officer of Boeing Commercial Airplanes, said that the company's focus has been on developing a permanent resolution.
"Working with internal and external experts in battery technology, we have proposed a comprehensive set of solutions designed to significantly minimize the potential for battery failure while ensuring that no battery event affects the continued safe operation of the airplane," said Conner.
"Our proposal includes three layers of improvements. First, we've improved design features of the battery to prevent faults from occurring and to isolate any that do. Second, we've enhanced production, operating and testing processes to ensure the highest levels of quality and performance of the battery and its components. Third, in the unlikely event of a battery failure, we've introduced a new enclosure system that will keep any level of battery overheating from affecting the airplane or being noticed by passengers," Conner said.
Design feature improvements for the battery include the addition of new thermal and electrical insulation materials and other changes. The enhanced production and testing processes include more stringent screening of battery cells prior to battery assembly. Operational improvements focus on tightening of the system's voltage range. A key feature of the new enclosure is that it ensures that no fire can develop in the enclosure or in the battery. Additional details of the new design will be provided by Boeing in the days ahead.
Boeing made its certification plan proposal to the FAA in late February. Today the agency agreed that the proposed changes and the detailed test plans address the conditions that resulted in the suspension of 787 operations.
The FAA also granted Boeing permission to begin flight test activities on two airplanes: line number 86, which will conduct tests to demonstrate that the comprehensive set of solutions work as intended in flight and on the ground; and ZA005, which is scheduled to conduct engine improvement tests unrelated to the battery issue. Additional testing may be scheduled as needed.
The certification plan calls for a series of tests that show how the improved battery system will perform in normal and abnormal conditions. The test plans were written based on the FAA's standards as well as applicable guidelines published by the Radio Technical Commission on Aeronautics (RTCA), an advisory committee that provides recommendations on ways to meet regulatory requirements. The RTCA guidelines were not available when the original 787 battery certification plan was developed.
"We have a great deal of confidence in our solution set and the process for certifying it," said Conner. "Before 787s return to commercial service, our customers and their passengers want assurance that the improvements being introduced will make this great airplane even better. That's what this test program will do."
Source: Boeing
Press Release – FAA Approves Boeing 787 Certification
For Immediate Release
March 12, 2013 Contact: Laura J. Brown Phone: (202) 267-3455
WASHINGTON, D.C. – The Federal Aviation Administration (FAA) today approved the Boeing Commercial Airplane Company's certification plan for the redesigned 787 battery system, after thoroughly reviewing Boeing’s proposed modifications and the company’s plan to demonstrate that the system will meet FAA requirements. The certification plan is the first step in the process to evaluate the 787’s return to flight and requires Boeing to conduct extensive testing and analysis to demonstrate compliance with the applicable safety regulations and special conditions.
“This comprehensive series of tests will show us whether the proposed battery improvements will work as designed,” said Transportation Secretary Ray LaHood. “We won’t allow the plane to return to service unless we’re satisfied that the new design ensures the safety of the aircraft and its passengers.”
The battery system improvements include a redesign of the internal battery components to minimize initiation of a short circuit within the battery, better insulation of the cells and the addition of a new containment and venting system.
“We are confident the plan we approved today includes all the right elements to conduct a comprehensive evaluation of the battery system redesign,” said FAA Administrator Michael P. Huerta. “Today’s announcement starts a testing process which will demonstrate whether the proposed fix will work as designed.”
The certification plan requires a series of tests which must be passed before the 787 could return to service. The plan establishes specific pass/fail criteria, defines the parameters that should be measured, prescribes the test methodology and specifies the test setup and design. FAA engineers will be present for the testing and will be closely involved in all aspects of the process.
The FAA also has approved limited test flights for two aircraft. These aircraft will have the prototype versions of the new containment system installed. The purpose of the flight tests will be to validate the aircraft instrumentation for the battery and battery enclosure testing in addition to product improvements for other systems.
The FAA will approve the redesign only if the company successfully completes all required tests and analysis to demonstrate the new design complies with FAA requirements. The FAA’s January 16, 2013 airworthiness directive, which required operators to temporarily cease 787 operations, is still in effect, and the FAA is continuing its comprehensive review of the 787 design, production and manufacturing process.
According to Boeing Randy's journal, Dated March 12, 2013, Randy said that "Today, we got good news from the FAA that they’ve given us the go ahead to start testing and certifying our solution to the 787 battery issue. By successfully completing each step in that plan, the FAA will allow the fleet to return to service..." Flight test activities will begin on two airplanes. Line Number 86 will conduct tests to demonstrate what Boeing company's solution works as intended in flight and on the ground.
Meanwhile, ZA005 will conduct engine improvement tests unrelated to the battery issue. Boeing may do additional testing if needed.
The 787 Dreamliner applies breakthrough technologies to an all-new airplane design. The advanced features of the 787 increase efficiency, simplify airplane ownership and operation, and significantly improve the air travel experience.
Boeing Commercial President, CEO Ray Conner stated that Boeing's proposal includes three layers of improvements with the following:
First, improved design
features of the battery to prevent faults from occurring and to isolate any
that do.
Second,
enhanced production, operating and testing processes to ensure the
highest levels of quality and performance of the battery and its components.
Third,
in the unlikely event of a battery failure, introduced a new enclosure system
that will keep any level of battery overheating from affecting the airplane
or being noticed by passengers.
According to FAA Administrator Michael P. Huerta, FAA is confident the plan that thay aproved which includes all the right elements to conduct a comprehensive evaluation of the battery system redesign. This announcement starts a testing process which will demonstrate whether the proposed fix will work as designed which FAA has approved limited test flights for two aircraft. These aircraft will have the prototype versions of the new containment system installed. The purpose of the flight tests will be to validate the aircraft instrumentation for the battery and battery enclosure testing in addition to product improvements for other systems that carrys the safety of the passengers and crews who fly on them is the top priority which was emphasized by Boeing Chairman, President and CEO Jim McNerney.
Boeing: Battery Crisis Investigation continues by NTSB and Boeing
The NTSB’s investigation of the JAL 787 battery fire is continuing along with Boeing’s continuing support and working together. Below are activities that are either currently underway or planned by each of the investigative groups. The scope of the testing and examinations may change as investigative data are collected:
System Safety and Certification Group are working deligently accordingly with the following:
Examine the safety assessment process used
to evaluate the lithium-ion battery design, including the underlying
assumptions, tests, and data that support conclusions used in the analysis.
Review the testing and analysis done by
Boeing, Thales, and GS Yuasa to characterize the cell and battery failure
conditions.
Document and examine the flow-down of
design and manufacturing requirements that have an impact on the failure modes
of interest within the battery and cells.
Research and document the evolution of
safety analysis standards as they relate to evaluating and mitigating safety
risks for lithium-ion battery cells and battery packs.
Review and document the certification
process steps taken to evaluate the battery design against the FAA’s special
conditions and examine the roles and responsibilities of the FAA, Boeing,
Thales, and GS Yuasa in that process.
Environmental Issue Area
Document and evaluate the toxicity of
combustion byproducts that accompany lithium-ion battery fires.
Document 787 lower lobe ventilation system
strategies for clearing combustion byproducts resulting from lithium-ion
battery fires to evaluate the effectiveness of mitigation strategies used to
address occupant protection certification requirements.
The NTSB’s investigation into the probable cause of the 787 battery fire at BOS is continuing. The NTSB is also continuing to review the design, certification, and manufacturing processes for the 787 lithium-ion battery system while the Boeing Company is continue to support and working together.
Meanwhile, Boeing continue to monitoring the 787 which The Boeing average number of flights AHM monitors
on a typical day 787s send an aerage of 787verage
of 136 reports per day. Which AHM works for
Data from onboard systems and
engines is routinely captured in flight and transmitted in real time to the
airline’s ground operations. When any issue surfaces, major or minor, airline
personnel receive alerts delivered through the Internet, e-mail, fax or pager
services.
Boeing's high tech customer service is continue which the AHM has been on board the 787 Dreamliner since the
beginning. So far, AHM has monitored 50,000 787 flight-hours which was enabled
Boeing to support customers in near real time, increasing 787 schedule
reliability. For example, when AHM discovered a software issue with flight
controls that began to cause delays in the fleet, it became clear that the
airline could not wait for the next regularly scheduled software update to
address the problem. Boeing fixed it immediately.
Detail information available via Boeing site:
Sources:Boeing, FAA, Bloomberg, catch4all.com,
Sandra Englund March 7th, 2013.
Boeing: Battery Resolution FoundF
Boeing Commercial Co. President and CEO, Ray Conner with Japanese officials in Tokyo
February 28th, 2013
According to Reuters, Dated, February 28th, 2013, The Boeing has the PERMANENT SOLUTION for the Battery solution.
Following talks with Japan's transport minister Akihiro Ota on Thursday,
Boeing's Conner said the company's proposal to the FAA was a permanent solution,
not an interim fix.
"We see nothing in the technology that tells us that it is not the
appropriate thing to do. The solution set we put in place provides three layers
of protection," he said in response to a reporter's question on whether Boeing
would consider dropping the lithium-ion battery from the lightweight,
fuel-efficient Dreamliner.
"We feel this solution takes into account any possible incident that may
occur, any casual factor that could cause an event, and we are very confident we
have a fix that will be permanent and allow us to continue with the
technology."
Earlier, Boeing spokesman Marc Birtel said investigations had not shown that
overcharging was a factor, and he noted the 787 had quadruple-redundant
protection against overcharging. He did not respond directly to comments about
GS Yuasa, but said Boeing was coordinating with key suppliers.
No comment was immediately available from Securaplane Technologies Inc, a
U.S. unit of Britain's Meggitt Plc, which makes the charger for the 787
batteries.
All Nippon Airways and Japan Airlines operate nearly half of the Dreamliners
that Boeing has delivered to date.
----------------------------------- There are 13,000 Boeing airplanes in the worldwide commercial airplane fleet. They were all built using this robust and exhaustive approach to quality and supplier management. In the next 20 years, that number of airplanes is expected to double. Airline customers and the flying public can count on the Boeing supplier management program and the company’s compliance with established industry regulatory standards to ensure that the airplanes they fly are safe and technically sound.
The Boeing Exteded Global Supply Chain:
783 million parts are procured in one year: 737 (400)
767 (3.1 million parts)
787 (2.3 million parts)
777 (3 million parts)
747-8 (6 million parts)
$28 Billion psend
5,400 factories
500,000 people around the world. All of these global Boeing suppliers also applyting the highest technologies up to date.
The world cannot afford not to be making 1000 percent for sure to be safe as maximum as possible like all human and all possilbe living while we are making the fastest global communication and global transportation around the world. If we not carefully using the product, it could be loosing human lifes in a secondwhich is the top priority for the safety issues for any compannies, there is no differences for Boeing suppliers and partners.
Deputy Transportation Secretary John Porcari, FAA Administrator Michael P. Huerta and other FAA officials have met with senior executives from The Boeing Company and discussed on February 22nd, 2013 which the status of ongoing work to address 787 battery issues.
The FAA is reviewing a Boeing proposal and will analyze it closely. The safety of the flying public is our top priority and FAA won't allow the 787 to return to commercial service until we're confident that any proposed solution has addressed the battery failure risks. Meanwhile, Boeing Commercial President, CEO Ray Conner have met with Japan's transport minister Akihiro Ota San on February 28th,
2013. The report shows that the Boeing's President, CEO, Ray Conner said the company's proposal to the FAA was a permanent solution,
not an interim fix.
The U.S. Federal Aviation Administration is considering the plan. All 50 of the technologically-advanced Dreamliners in service have been grounded since mid-January after a battery fire on a Japan Airlines Co Ltd 787 at Boston airport and a second battery incident on an All Nippon Airways Co Ltd flight in Japan.
According to AP, The president of All Nippon Airways, Boeing's biggest single customer said on Friday that he believes the U.S. manufacturer has made progress in resolving problems with the aircraft's lithium-ion batteries. said Friday that he believes the U.S. manufacturer has made progress in resolving problems with the aircraft's lithium-ion batteries. Although, the 787s being grounded worldwide for over a month, depends partly on the approval process by the U.S. Federal Aviation Administration, said Shinichiro Ito san, who took up the positions of president of ANA Holdings Inc. and chairman of All Nippon Airways on Thursday.
"It isn't up to me to say how far they've gotten in resolving this," Ito said, after ANA management met earlier this week with Boeing Comercial President and CEO Ray Conner. While Boeing Commercial President and CEO Ray Conner visiting Tokyo, his was discussing to Japanese transport regulators and airlines his company's proposal for fixing the problems with overheating of the 787's lithium-ion batteries.
"If the battery problem is resolved, I am confident the aircraft will be fine," Ito san said. "Once the (Boeing proposal) is approved, we will discuss when to resume operations." and report shows that ANA is expecting to be released and capable to fly before June with according to the tight schedule to be fit which ANA has extended the cancellations of its 787 flights to May 31, with the total number of flights affected at nearly 3,600, involving some 167,820 passengers. JAL has cancelled its 787 flights through Mar. 30.
Boeing's plan, presented to U.S. regulators last week, calls for revamping the batteries to prevent potential short-circuiting from spreading from any one battery cell to others.
Officials in the U.S. said Boeing would fix the problem with the batteries overheating by having more robust ceramic insulation around each of the battery's eight cells so as to prevent any thermal runaway, a chemical reaction that leads to progressively hotter temperatures that was found in damaged batteries in JAL and ANA incidents.
"This solution takes into account any possible event that might occur," Conner said. "We see nothing in the technology that would tell us it's not the appropriate thing to do," he said.
The aircraft has suffered from early in-service problems, notably fires on board related with its lithium-ion batteries. These systems are being reviewed by both the FAA and the Japanese aviation agency. On January 16, 2013, the FAA issued an emergency airworthiness directive that grounds all 787s in the U.S. The EASA, Japanese Transport Ministry, India's Directorate General of Civil Aviation (DGCA), and Chile's Dirección General de Aeronautica Civil (DGAC) followed suit and grounded the Dreamliners in their respective jurisdictions.
The Boeing 787 Dreamliner soon to be overcome like all of us and many are having expectation, in time service of FAA with an economical and quality - reliable service which they have been in many ways.
Sources:Boeing, FAA, Reuters, AP, Yahoo, Skynews, wikipedia, and Youtube. catch4all.com,
Sandra Englund February 28th, 2013.
FAA Press ReleaseF
The safety of the flying public is FAA's top priority
February 22nd, 2013
According to FAA, Press release immediate release dated February 22nd, 2013, FAA Statement shows that Deputy Transportation Secretary John Porcari, FAA Administrator Michael P. Huerta and other FAA officials met with senior executives from The Boeing Company planed to discuss on February 22nd, 2013 which the status of ongoing work to address 787 battery issues. The FAA is reviewing a Boeing proposal and will analyze it closely. The safety of the flying public is our top priority and we won't allow the 787 to return to commercial service until we're confident that any proposed solution has addressed the battery failure risks.
----------------------------
Prior to January 16th, 2013, 787 lithium-ion batteries issues of each with eight cells, Boeing have logged more than 2.2 million cell-hours on the ground and in the air during more than 50,000 flight-hours. No battery-related incidents occurred before January 2013, when the airplane experienced two events. Investigation into these events is in progress.
Boeing has been using lithium batteries for decades safely and successfully in other demanding electronics, household power tools and many other applications, even for the aircraft for commercial and defense space.
Boeing designs airplanes design seriously crafted which puts the safety is top priority in order to prevent any danger accident, failures, and design in protections in case they do. Above all which applys with the highest technology with safety at all time no matter what case and no matter what the situation would be in cold or hot temperature/environment in any season, the goal is to ensure that no single failure will ever prevent safe operation of the aircraft. This philosophy is integral to the battery design, which includes multiple independent protections to the battery.
The officials said Boeing has narrowed down the ways the lithium-ion batteries on the jetliners could fail, and believes that adding insulation between the cells of the batteries and making other changes would provide enough assurance that they would be safe to use. FAA soon to be approval of what it’s needed for the safety of the Sky for the public in time and with the quality of service for the public safety to fly.
Meanwhile, AP dated February 25, 2013 reported that Japan's All Nippon Airways is cancelling its planned 787 flights through May as the Boeing Co.plane remains grounded by the FAA.
ANA has 17 of the planes — more than any other airline. The canceled flights include trips from Seattle and San Jose to Tokyo, as well as flights around Asia. The airline says flights from Frankfurt to Tokyo's Haneda airport will continue on a different type of plane. ANA has now had to cancel 3,600 flights that would have carried almost 168,000 passengers. The 787 has been grounded since Jan. 16 2013 because of the risk of battery fires. Other airlines that have had to cancel 787 flights include United Continental Holdings Inc. and LOT Polish Airlines.
Boeing continues to make its best and safety transportation available and FAA supports for the best practices for the public safe transportation as maximum as capability in order to preventing the danger accidents what it’s happened battery causes and saving lives in advance. FAA stated on January 11th, 2013 during "Boeing 787 Design and Production Review" by FAA Administration, Michael Huerta that work has been completed on all 787s operated by the U.S. carrier. Again, I want to emphasize that the 787, like all aircraft, has numerous back-up systems and redundancies, and these are there for safety. Mr. Huerta also stated that The Boeing 787 is an innovative aircraft and the FAA logged 200,000 hours of technical work on the type certification. Our crews flew on numerous test flights. FAA is confident about the safety of this aircraft. But we are concerned about these incidents which was battery caused and FAA will conduct this review until we are satisfied to fly for the public safety.
Sources:Boeing, FAA, AP and Yahoo catch4all.com,
Sandra Englund February 24, 2013.
>
Boeing 787 Dreamliner Updates on Battery Issue
February 12th, 2013
Boeing Continues to progress on Battery Issue Boeing says "Lithium Battery Is The Right Technology"
Mike Sinnett, 787 VP and Chief Project Engineer, provided a brief overview of the Electrical and battery systems for Boeing 787 Dreamliner on February 12, 2013.
Boeing described all about the Lithium Ion Batteries that how the efficient energy creation, distribution for use of better power control, and how the battery makes the advantages. Meanwhile Boeing stressed "Lithium Battery Is The Right Technology".
Mike Sinnett, 787 VP and Chief Project Engineer describes More efficient energy creation, distribution for use of Better power control which describes automatic monitoring for better airplane availability Airplane Health Management, More fuel efficient, Fewer maintenance tasks, Lower maintenance costs, Better reliability, Less drag and reduces noise. Boeing also described detail of Parts of the 787 battery via presentation.
Boeing also emphasized that how the battery will take the advantages which will give more energy, more quickly, re-charges faster, lighter which reduces the weigh 30 percent less and it is effectively more compact. Boeing also described the system that makes controls and distributes power to run airplane systems to Flight deck displays, Hydraulic system, lighting, in-flight entertainment and for many others. Even so, redundant systems and backups provide layer of safety which it can run on electricity from ground carts on the ground for airplane.
NTSB is under investigating APU battery fault for Boeing 787 Dreamliner since January 2013 after the battery incident was happened in January, 2013. And Main battery fault is under investigation by the JTS.
Boeing has history 2.2 milion cell-hours in operations (includes Boeing and airline ground and flight hours, eight cells per battery) for Prior to January 2013. Boeing also 50,000 hours flying and there was No battery incident events on an airplane and Standard battery issues, comparable with other airplanes.
Boeing Described all about the Boeing 787 Dreamliner Battery proceeding in Boeing.
According to the Bloomberg news dated Feb 21st, 2013, Boeing will present a battery redesign for the 787 Dreamliner tomorrow in a bid to satisfy regulators’ safety concerns and get the jet back into the air within weeks, people with knowledge of the proposal said.
Bloomberg also reported that A team led by Boeing Commercial Airplanes President Ray Conner is scheduled to meet in Washington with the U.S. Federal Aviation Administration, including Administrator Michael Huerta, the people said. Any repairs would be subject to FAA approval, and the agency isn’t expected to act immediately unless tests show the fixes can ensure safety, the people said.
New York Times dated Feb. 20th, 2013, Boeing has developed possible fixes for the battery problems in its grounded 787 jets and could have them back in the air within two months, industry and federal officials said Wednesday.
The officials said Boeing has narrowed down the ways the lithium-ion batteries on the jetliners could fail, and believes that adding insulation between the cells of the batteries and making other changes would provide enough assurance that they would be safe to use.
Raymond L. Conner, the president of Boeing’s commercial airplane division, plans to propose the fixes in a Friday meeting with Michael P. Huerta, the head of the Federal Aviation Administration. Mr. Huerta is not expected to approve the changes immediately, but the meeting is likely to start a high-level discussion on the standards Boeing needs to meet as it tests the fixes and seeks to get the planes flying again.
Boeing’s plan could be a pivotal moment in the history of the innovative fuel-efficient planes. Mr. Huerta and regulators around the world grounded the planes in mid-January after a battery caught fire on one jet parked at the Boston airport and smoke forced another 787 to make an emergency landing in Japan.
Investigators have not determined what caused those problems. But Boeing’s engineers have worked closely with the F.A.A. and outside experts to identify ways in which the batteries could have failed, and Boeing is now asking the government to sign off on a calculation that they have now come up with a safer design.
Given the risks in moving ahead, federal officials said, the F.A.A. has insisted behind the scenes that Boeing needed to come up with changes to prevent failures at the same time as it proposed further steps to wall off problems with the batteries and vent any smoke or fire outside the planes.
¶ Boeing officials said they had also hoped to make all the fixes at once rather than dividing them into temporary and longer-term changes. By delaying some changes, Boeing could have been exposed to more problems.
As a result, one big change under Boeing’s plan would be to redesign the batteries to place insulation inside and around each of the eight cells to minimize the risk that a short circuit or fire in one of the cells could spread to the others, as investigators have said occurred on the battery that caught fire in Boston on Jan. 7. Boeing might also adjust how tightly the batteries are packed.
Boeing would make other changes within the batteries to reduce the chance that vibrations, swelling or moisture could cause problems, industry officials said. Boeing has already been testing some of the changes. The plane maker believes it could rebuild the batteries by next month on the 50 jets that have been delivered to airlines. But federal officials are likely to move more slowly and demand more tests and assurances, and the final decision could rest with Mr. Huerta’s supervisors at the Transportation Department.
Federal officials said that if the fixes check out, the jets could start flying again by April. Boeing will also have to win back the confidence of the flying public.
The company has orders for 800 additional planes. The jets rely as well on lightweight carbon composites and more efficient engines.
The lithium-ion batteries weigh less but provide more energy than conventional batteries, and the 787s make greater use of them than other planes. The stakes are substantial for Boeing, which will have to pay penalties to some of the airlines that have been unable to use them. Boeing also cannot deliver more of the planes while they are grounded.
Boeing awarded the contract for the batteries to GS Yuasa, a Japanese firm, in 2005, and it won approval from the F.A.A. to use the batteries in 2007. Concerned about fires with smaller lithium-ion batteries in cellphones and laptops, the agency placed special conditions on Boeing’s use of the batteries that required containment and venting measures that have proved inadequate.
The U.S. National Transportation Safety Board has concluded a short-circuit in a battery cell led to the Jan. 7 fire in Boston, which spread to other cells. The reason for the short hasn’t been identified, NTSB Chairman Debbie Hersman said on Jan. 24.
All eight of the battery cells on the ANA Dreamliner sustained thermal damage, Japan Transport Safety Board chief Norihiro Goto said yesterday. Damage to the electrodes may have been caused by overheating from thermal runaway within the cell. He said further investigation is needed.
Fox news reported on February 20th, 2013, Boeing (BA) says progress is being made to fix its battery problems and return the grounded fleet of 787 Dreamliner jets back to service.
Hundreds of engineering and technical experts are working around the clock 24/7.
The FAA approved Boeing’s battery in 2007 under “special conditions” prohibiting hazardous gas from accumulating in the plane if a battery overheated or caught fire. It also said a fire couldn’t be allowed to damage critical equipment or the aircraft’s structure.
With the words of stress, 100 minus 3 years of Boeing history (founded by William Boeing) which Boeing has history of 2.2 milion cell-hours in operations (includes Boeing and airline ground and flight hours, eight cells per battery) for Prior to January 2013. Boeing also 50,000 hours flying and there was No battery incident events on an airplane and Standard battery issues, comparable with other airplanes.
Boeing 787 manufacturing and supply teams spent years applying a rigorous and disciplined approach to ensure the Dreamliner set new standards in performance, efficiency and safety. The Boeing team conducted the most comprehensive testing and certification efforts in history on this program around the clock 24/7 and the Boeing says, safety is the first priority for the customers to fly.
ZA005, Boeing's fifth 787 flight test airplane, departed from Boeing Field at 12:32 p.m. Pacific time on Saturday, Jan. 9, with a crew of 13 onboard (Boeing pilots and flight test personnel). The flight lasted 2 hours and 19 minutes, landing back at Boeing Field at 2:51 p.m. Pacific time. The crew reports that the flight was uneventful.
During the flight, the crew monitored the performance of the main and APU batteries. Special equipment onboard ZA005, which is currently the only member of the Boeing 787 flight test fleet in service, allowed the crew to observe and record detailed battery performance in normal flight conditions.
Data gathered during the flight is considered part of the investigations into the 787 battery events that occurred in January. For that reason, we cannot share any additional details.
We have no flights planned for ZA005 Sunday, but plan to resume flights early this coming week. As a matter of long-standing practice, we do not provide flight schedules in advance of flight plans being filed.
Jan 16th, 2013:Emergency Airworthiness directive was prompted by recent incidents involving lithium ion battery failures that resulted in release of flammable electrolytes, heat damage, and smoke on two Model 787-8 airplanes. The cause of these failures is currently under investigation. These conditions, if not corrected, could result in damage to critical systems and structures, and the potential for fire in the electrical compartment in order to preventing all the relevant information and determined the unsafe condition described previously is likely to exist or develop in other products of the same type design. Therefore, AD required modification of the battery system, or other actions, in accordance with a method approved by the Manager, Seattle Aircraft Certification Office (ACO), FAA.
Feb. 7, 2013,Thursday: The Federal Aviation Administration granted the Boeing company a special airworthiness certificate.
Feb. 9, 2013, Saturday: Boeing Begins Flight Testing of 787 Dreamliner in order to Find Battery Issues from Texas paint shop to the factory north of Seattle. Same day, Saturday the company prepared its only remaining active flight test aircraft, ZA005, at Boeing Field in Seattle for a preliminary test flight. The airplane departed Boeing Field Saturday morning and, as dictated by the FAA, flew over the sparsely populated areas in the eastern half of Washington state before finishing the two-hour, 19-minute flight over the Olympic Peninsula northwest of Seattle with a crew of 13 on board and it was an uneventful flight. The two pilots and flight test engineers monitored the performance of the two lithium-ion batteries using test equipment installed specifically for the battery testing.
Feb. 11, 2013, Monday: Feb 11, 2013, Monday : ZA005 was again back in the skies above eastern Washington on the second flight test. The test pilots flight: Randy Neville and Mike Bryan, the same pilots flew as last year during the 787 flight. The airplane was the first to fly with the General Electric engines (Rolls Royce engines power the other 787s), and was being used for flight test work related to the next Dreamliner model, the slightly longer 787-9.
Boeing continues to analyze and investigating the battery issues that occured on January 16th, 2013 until the complete resultuion is resolved which the Boeing Engineers are constantly testing the flight proceeding accordingly all time.
catch4all.com,
Sandra Englund February 14th, 2013.
According to Boeing Dated, February 7th, 2013, Boeing to Resume Limited 787 Flight Test Activities on ZA005
Boeing will soon resume limited 787 flight test activities with a flight of ZA005, the fifth flight test airplane. This activity has been approved by the U.S. Federal Aviation Administration. This flight test activity will allow Boeing to conduct testing of the in-flight performance of the airplane's batteries, which will provide data to support the continuing investigations into the cause of the recent 787 battery incidents.
Flight test activities are different from commercial flight operations and, because of the test environment, special considerations are always in place when the FAA permits such operations. With that said, while our work to determine the cause of the recent battery incidents continues in coordination with appropriate regulatory authorities and investigation agencies, we are confident that the 787 is safe to operate for this flight test activity. To provide additional precautions, we have implemented additional operating practices for test flights, including a one-time pre-flight inspection of the batteries, monitoring of specific battery-related status messages, and a recurring battery inspection.
The company has an extensive team of hundreds of experts working around the clock, focused on resolving the 787 battery issue and returning the 787 fleet to full flight status. We are working this issue tirelessly in cooperation with our customers and the appropriate regulatory and investigative authorities.
At the same time, a dedicated team of professionals is continuing to produce 787s and prepare them for delivery.
As we have said before, the entire Boeing team deeply regrets the impact that recent events have had on our customers and their passengers. We are doing all we can to reach a resolution and begin again to meet their expectations.g
Source: Boeing
February 7th, 2013
According to FAA Press Release – Statement from Secretary LaHood and FAA
For Immediate Release
February 7, 2013
As part of our ongoing efforts to determine the root cause of recent Boeing 787 lithium-ion battery incidents, the FAA will permit Boeing to conduct test flights of 787 aircraft to gather additional data. The traveling public’s safety is our highest priority. These test flights will be an important part of our efforts to ensure the safety of passengers and return these aircraft to service.
Test flights are commonly used as part of research and development. In this case, the primary purpose of the test flights will be to collect data about the battery and electrical system performance while the aircraft is airborne.
As with all test flights, these will be subject to a number of restrictions, including extensive pre-flight testing and inspections and in-flight monitoring in order to ensure the highest levels of safety. The flights will be conducted in defined airspace over unpopulated areas.
The test flights will be conducted through a Special Airworthiness Certificate (for the purpose of Research and Development) under the following requirements:
Before flight, the crew must perform a number of inspections to verify that the batteries and cables show no signs of damage.
Pre-flight checklist will include a mandatory check for specific status messages that could indicate possible battery problems.
While airborne, the crew must continuously monitor the flight computer for battery related status messages, and land immediately if one occurs.
Before the initial test flight, the crew must inspect the airplane’s smoke barriers and insulation to verify that they meet the approved design.
Experimental research and development flights are flown with Boeing aircrews that include only personnel essential to the flight.
In addition to the FAA’s root cause analysis, the FAA is conducting a comprehensive review of the 787’s critical systems, including the aircraft’s design, manufacture and assembly.
### Source FAA
February 7th, 2013
According to NTSB press release dated February 7th, 2013:NTSB identifies origin of JAL Boeing 787 battery fire; design, certification and manufacturing processes come under scrutiny.
WASHINGTON - At a news conference today, NTSB Chairman Deborah A.P. Hersman
identified the origin of the Jan. 7 battery fire that occurred on a Japan
Airlines 787 parked at Boston Logan Airport, and said that a focus of the
investigation will be on the design and certification requirements of the
battery system.
"U.S. airlines carry about two million people through the skies safely every
day, which has been achieved in large part through design redundancy and layers
of defense," said Hersman. "Our task now is to see if enough - and appropriate -
layers of defense and adequate checks were built into the design, certification
and manufacturing of this battery."
After an exhaustive examination of the JAL lithium-ion battery, which was
comprised of eight individual cells, investigators determined that the majority
of evidence from the flight data recorder and both thermal and mechanical damage
pointed to an initiating event in a single cell. That cell showed multiple signs
of short circuiting, leading to a thermal runaway condition, which then cascaded
to other cells. Charred battery components indicated that the temperature inside
the battery case exceeded 500 degrees Fahrenheit.
As investigators work to find the cause of the initiating short circuit, they
ruled out both mechanical impact damage to the battery and external short
circuiting. It was determined that signs of deformation and electrical arcing on
the battery case occurred as a result of the battery malfunction and were not
related to its cause.
Chairman Hersman said that potential causes of the initiating short circuit
currently being evaluated include battery charging, the design and construction
of the battery, and the possibility of defects introduced during the
manufacturing process.
During the 787 certification process, Boeing studied possible failures that
could occur within the battery. Those assessments included the likelihood of
particular types of failures occurring, as well as the effects they could have
on the battery. In tests to validate these assessments, Boeing found no evidence
of cell-to-cell propagation or fire, both of which occurred in the JAL
event.
The NTSB learned that as part of the risk assessment Boeing conducted during
the certification process, it determined that the likelihood of a smoke emission
event from a 787 battery would occur less than once in every 10 million flight
hours. Noting that there have been two critical battery events on the 787 fleet
with fewer than 100,000 flight hours, Hersman said that "the failure rate was
higher than predicted as part of the certification process and the possibility
that a short circuit in a single cell could propagate to adjacent cells and
result in smoke and fire must be reconsidered."
As the investigation continues, which will include testing on some of the
batteries that had been replaced after being in service in the 787 fleet, the
NTSB will continue to share its findings in real time with the FAA, Boeing, the
Japan Transport Safety Board, and the French investigative agency, the Bureau
d'Enquêtes et d'Analyses.
"The decision to return the fleet to flight will be made by the FAA, which
underscores the importance of cooperation and coordination between our
agencies," Hersman said.
She also announced that the NTSB would release an interim report of factual
findings within 30 days.
Additional information, including a video of the today's media briefing, the
PowerPoint presentation, the FAA's Special Conditions for the B-787 battery
system, and related documents, can be accessed at http://go.usa.gov/4K4J.
The NTSB will provide additional factual updates as developments warrant. To
be alerted to any updates or developments, follow the NTSB on Twitter at www.twitter.com/ntsb.
NTSB Media Contact: Office of Public Affairs 490 L'Enfant Plaza,
SW Washington, DC 20594 (202) 314-6100 Kelly Nantel kelly.nantel@ntsb.gov or Peter
Knudson peter.knudson@ntsb.gov
FAA is confident about the safety of this 787 Dreamliner aircraft. However FAA is concerned about these incidents and FAA will conduct this review until they are satisfied.
Boeing has formed teams consisting of hundreds of engineering and technical experts who are working around the clock to understand the recent 787 incidents and define the actions necessary to get the airplane back to flight status.
Boeing has asked the Federal Aviation Administration for permission to conduct test flights of the 787 Dreamliner to gather more information to help solve the aircraft’s battery problems, the company confirmed. The request for the test flights is “currently under evaluation by the FAA,” said Boeing spokesman Scott Lefeber, in an email.
A source at the FAA also confirmed the Boeing request.
Boeing welcomes the progress reported by the U.S. National Transportation Safety Board (NTSB) in the 787 investigation, including that the NTSB has identified the origin of the event as having been within the battery. The findings discussed today demonstrated a narrowing of the focus of the investigation to short circuiting observed in the battery, while providing the public with a better understanding of the nature of the investigation.
The company remains committed to working with the NTSB, the U.S. Federal Aviation Administration (FAA) and our customers to maintain the high level of safety the traveling public expects and that the air transport system has delivered. We continue to provide support to the investigative groups as they work to further understand these events and as we work to prevent such incidents in the future. The safety of passengers and crew members who fly aboard Boeing airplanes is our highest priority.
The 787 was certified following a rigorous Boeing test program and an extensive certification program conducted by the FAA. Boeing provided testing and analysis in support of the requirements of the FAA special conditions associated with the use of lithium ion batteries. Boeing is in working collaboratively to address questions about their testing and compliance with certification standards, and Boeing is continue to make changes that lead to improved testing processes and products. Meanwhile, NTSB continues to corporate and working together with the Boeing, FAA, the Japan Transport Safety Board, and the French investigative agency for the battery issues may had links.
The Boeing 787 Dreamliner soon to be overcome like all of us and many are having expectation, in time service of FAA with an economical and quality - reliable service which they have been in many ways.
FAA is moving forward Boeing 787 Dreamliner Battery Issue
According to FAA January, 23rd, 2013, FAA speech, FAA is moving forward with a review of the critical systems of the Boeing 787. FAA continues to support to meet the highest safety standards. FAA believes this is a safe aircraft. To validate the work conducted during the certification process, FAA is going to work with Boeing to conduct a review of all critical systems of the 787, including design and production in order to meet the FAA regulation which FAA wants to see the entire picture and do not want to just focus on individual events and determine the root causes of these recent events in order to prevent the same incident in Jan. 7th, 2013. FAA will put an emphasis on the electrical system in the airplane which includes components such as batteries and power distribution panels. In addition, FAA will look at how the electrical and mechanical systems of the airplane interact with one another which will determine the root causes of these recent events so they won’t happen again.
On January 11th press release shows that last month, FAA issued an airworthiness directive that required inspection of fuel line couplings in the engine pylons to verify that they were correctly assembled and installed which the work has been completed on all 787s operated by the U.S. carrier.
FAA emphasize that the 787 has numerous back-up systems and redundancies, and these are there for safety same with all aircrafts. The Boeing 787 is an innovative aircraft and the FAA logged 200,000 hours of technical work on the type certification. Our crews flew on numerous test flights.
On January 16th, FAA stated that the FAA will issue an emergency airworthiness directive (AD) to address a potential battery fire risk in the 787 and require operators to temporarily cease operations which was the Boston battery fire on January 7 and a separate battery failure that forced a second 787 to make an emergency landing in Japan a week later. FAA addressed that the Boeing 787 aircraft must demonstrate to the Federal Aviation Administration (FAA) that the batteries are safe before further flight, operators of U.S.-registered.
The FAA will continue to work with the manufacturer and carriers to develop a corrective action plan to allow the U.S. 787 fleet to resume operations as quickly and safely as possible.
FAA is confident about the safety of this 787 Dreamliner aircraft. However FAA is concerned about these incidents and FAA will conduct this review until they are satisfied. Meanwhile, FAA introduced CEO of Boeing Commercial Airplanes Ray Conner during their special speech and press release on January 11th, 2013.
The FAA's roles include:
The Federal Aviation Administration (FAA) is the national aviation authority of the United States of America. An agency of the United States Department of Transportation, it has authority to regulate and oversee all aspects of civil aviation in the U.S.
Their mission is to improve the Nation's aviation safety record by conveying safety principles
and practices through training, outreach, and education. At the same time,
FAASTeam Managers and Program Managers will establish meaningful aviation
industry alliances and encourage continual growth of a positive safety culture
within the aviation community.
Meanwhile, Boeing has asked the Federal Aviation Administration for permission to conduct test flights of the 787 Dreamliner to gather more information to help solve the aircraft’s battery problems, the company confirmed. The request for the test flights is “currently under evaluation by the FAA,” said Boeing spokesman Scott Lefeber, in an email.
A source at the FAA also confirmed the Boeing request. The Boeing 787 Dreamliner soon to be overcome like all of us and many are having expectation, in time service of FAA with an economical and quality - reliable service which they have been in many ways......
.
According to the Reuters, dated February 4th 2013, reported by Andrea Shalal-Esa that The Boeing 787 investigation making progress which describes detailed with the following contents:
WASHINGTON (Reuters) - U.S. officials on Friday said they are making progress in their investigation of a battery fire on a Boeing Co 787 Dreamliner in Boston this month, as the grounding of Boeing's entire fleet of 787s stretched into a third week.
All 50 Boeing 787s remain grounded as authorities in the United States, Japan and France investigate the Boston battery fire on January 7 and a separate battery failure that forced a second 787 to make an emergency landing in Japan a week later.
The U.S. safety board said it continued to look at flight data recorded aboard the 787 aircraft involved in the January 7 event at Boston airport for any information about the performance of the lithium-ion battery that caught fire, and its charging system, which was built by Securaplane, a unit of Britain's Meggitt Plc (MGGT.L).
"Our investigators are moving swiftly and we are making progress," Kelly
Nantel, a spokeswoman for the U.S. National Transportation Safety Board, said
after the U.S. safety board issued a seventh update on the investigation. She
did not elaborate.
Boeing welcomed the news and said it continued to work closely with
authorities in the United States and Japan.
The NTSB said an expert from the Department of Energy had joined the investigation, and an NTSB investigator would travel to France on Sunday or Monday with a "battery contactor", which connects the battery to the planes' electrical systems, for further tests at the equipment's manufacturer, Thales SA (TCFP.PA).
The NTSB experts at the U.S. Naval Surface Warfare Center laboratories were continuing to look at a second, undamaged lithium-ion battery pulled from the same Japan Airlines (9201.T) plane. Both batteries were built by GS Yuasa (6674.T), a Japanese company.
Initial tests, including infrared thermal imaging of each cell in the undamaged
battery, found no anomalies, according to the NTSB update. It said the battery's
eight cells were undergoing another scan to examine their internal condition.
U.S., Japanese and French safety inspectors - aided by industry officials -
have been trying to determine what caused the battery fire on the 787 in Boston
and a separate battery failure in Japan that involved smoke the following
week.
The failure of investigators to identify the root cause of the incidents has
sparked concerns that the 787 grounding will last longer, and hit Boeing and the
airlines that operate the 787 harder than expected.
But Boeing's chief executive, Jim McNerney, told investors this week that the
company planned to speed up production of the jet as planned, and had not seen
any reason to question its use of lithium ion batteries on the 787.
Boeing's shares closed 1.35 percent higher at $74.87 on the New York Stock
Exchange on Tuesday.
Neither the NTSB, nor the U.S. Federal Aviation Administration, which is
looking at a broader range of problems with the 787, have set timetables for
completing their work.
Investigations are also continuing in Seattle, where Boeing builds the planes,
and in Japan. (Reporting By Andrea Shalal-Esa; Editing by Leslie Gevirtz and
Carol Bishopric).
On a sameday, ABU DHABI's Reuthers shows that Etihad Airways which the slogan is Abu Dhabi to the World, Chief Executive Officer. Mr. James Hogan has no doubt about the 787 overcome soon and said it is great planes and no plan to cancelling. Etihad Airways ordered 41 planes of 787-9, 25 option, which the passanger choices TBA, and delivery will be 2014 and 2019.
Valued at a combined $2.8 billion at current list prices (2011), this order made Etihad the world's largest airline customer of the 787-9. Etihad has a total of 41 787s on order.
The order also increased Etihad's current Boeing 777 backlog to 12 airplanes, which includes 10 previously ordered 777-300ERs (extended range). The Abu Dhabi-based airline's fleet currently includes eight Boeing 777-300ERs and one 777 Freighter.
"Our decision to expand our Dreamliner fleet is testimony to Etihad's commitment to operating one of the youngest and most fuel efficient fleets in the skies," said Etihad Airways Chief Executive Officer, Mr. James Hogan. "It also reflects our confidence in the 787's ability to have a significant impact on our operating efficiencies and the passenger experience we can offer onboard this revolutionary aircraft. Both the Boeing 787 Dreamliner and the 777 Freighter offer highly attractive operating economics and will facilitate our global expansion plans by allowing us to transport passengers and cargo into new global markets from our hub in Abu Dhabi."
Etihad Airways announced what was the largest aircraft order in commercial aviation history at the Farnborough Airshow in 2008, for up to 205 aircraft – 100 firm orders, 55 options and 50 purchase rights.
As of January 2012, the airline operates passenger and cargo services to 85 destinations around the world from its home base in Abu Dhabi.
In 2011, Etihad carried 8.3 million passengers, a 17% increase on the previous year, delivering revenues of US$ 4.1 billion and net profits of US$ 14 million.
787 manufacturing and supply teams spent years
applying a rigorous and disciplined approach to ensure the Dreamliner set new
standards in performance, efficiency and safety. The Boeing team conducted the
most comprehensive testing and certification efforts in history on this
program and according to the Boeing, safety is the first priority for the customers to fly. The Boeing 787 investigations continue to making progress. Meanwhile, same date, February 4th, 2013, Puget Sound Business Journal shows that FAA may allow Boeing to fly 787s for battery tests Boeing has asked the Federal Aviation Administration for permission to conduct test flights of the 787 Dreamliner to gather more information to help solve the aircraft’s battery problems, the company confirmed. The request for the test flights is “currently under evaluation by the FAA,” said Boeing spokesman Scott Lefeber, in an email.
A source at the FAA also confirmed the Boeing request. The Boeing 787 Dreamliner soon to be overcome like all of us and many are having expectation, in time service of FAA with an economical and quality - reliable service which they have been in many ways......
R\catch4all.com,
Sandra Englund February 4th, 2013.
Boeing: February 2nd, 2013
With an
almost centennial near in 2016 and with the dynamic team about, 170,000 Boeing
employees from around the world, its suppliers, and when needed, external
experts in specialized fields., the Boeing continues to developing the world’s
safest, most advanced commercial aviation products. And when the company needs
to focus, it does so with passion, diligence and precision.
The
Dreamliner 787 is no difference, 787 manufacturing and supply teams spent years
applying a rigorous and disciplined approach to ensure the Dreamliner set new
standards in performance, efficiency and safety. The Boeing team conducted the
most comprehensive testing and certification efforts in history on this
program.
In
January 2013, Boeing responds promptly, the Dreamliner experienced two
incidents (one in the U.S. and the other in Japan) involving the main and
auxiliary power unit (APU) battery that has led to customer, regulatory and
investigative action. Boeing is marshaling its vast resources to understand the
cause of these events.
787
engineering team began a detailed analysis of messages sent from the airplane
to the company’s 24-hour monitoring center in Everett, Wash. As details
emerged, experts from around the company convened to review relevant systems.
In the earliest hours, program teams mobilized to provide support on a number
of fronts. Crews were immediately dispatched to the site of the events in the
U.S. and Japan to support the investigations as requested by authorities. As
the teams better understand the situation and the investigation narrows,
additional teams of experts will be asked to assist.
Boeing
has formed teams consisting of hundreds of engineering and technical experts
who are working around the clock to understand the recent 787 incidents and
define the actions necessary to get the airplane back to flight status.
With
making every possible as much finding for better
improvement since January 7, 2013, Dreamliner experienced two incidents
(one in the U.S. and the other in Japan) involving the main and auxiliary power
unit (APU) battery that has led to customer, regulatory and investigative
action. Boeing is marshaling its vast resources to understand the cause of
these events, soon will be overcome which will be ready for the best and the
most safest airplane for the customers like the Iron
Age, blacksmith metallurgists have known that metals such as steel become
stronger and harder the more you hit (or beat) on them which applies the theory
of dislocation was invented in the 1930s. Research since then has focused on
dislocation interactions and their role in hardening metals, in which continued
deformation increases the metal’s strength (much like a blacksmith pounding on
steel with an anvil).
The
Boeing Commercial 787, a long-range, mid-size wide-body, twin-engine jet
airliner which it variants seat 210 to 290 passengers. it is known to be the
most fuel-efficient airliner and the world's first major airliner to use
composite materials as the primary material in the construction of its airframe
which is 20% more fuel efficient than the 767 it is to replace and features
include mostly electrical flight systems, a four-panel windshield,
noise-reducing chevrons on its engine nacelles, and a smoother nose contour.
It
shares a common type rating with the larger 777 twinjet, allowing qualified
pilots to operate both models, due to related design features has been designed
to be 20% more fuel efficient than the 767 it is to replace. It shares a common
type rating with the larger 777 twinjet, allowing qualified pilots to operate
both models, due to related design features. Meanwhile, AOPA and ALEA action has been taken for the NTSB safety recommendations with the following:
NTSB: AOPA and ALEA take action on NTSB safety recommendations on February 1st, 2013.
National Transportation Safety Board Chairman Deborah A.P. Hersman today
praised two organizations for their response to NTSB safety recommendations.
The Aircraft Owners and Pilots Association took action that exceeded the
NTSBs recommendations following the investigation into the Aug. 9, 2010 airplane
accident in Alaska that killed former U.S. Sen. Ted Stevens. The NTSB
recommended that AOPA educate pilots about the benefits of notifying passengers
about the location and operation of survival and emergency communication
equipment aboard the airplane.
In response, AOPA produced a video to educate pilots about briefing
passengers on emergency equipment such as basic VHF radio operation, the cockpit
emergency locator transmitter switch and the location of emergency gear. The
video also included a sample passenger safety briefing. AOPA also developed a
printable checklist for use in the aircraft. All this information is available
on its website at www.aopa.org/asf/video/passenger-safety-briefing.html.
"This is a perfect example of an organization embracing not only the letter,
but the spirit of our recommendation," said Deborah A.P. Hersman, chairman of
the NTSB. "This will result in a higher level of safety for general aviation
passengers, who often are friends and family."
Hersman also praised the action of the Airborne Law Enforcement Accreditation
Commission in implementing multiple NTSB recommendations as a result of its
investigation into the June 9, 2009 crash of a helicopter operated by the New
Mexico State Police. The NTSB recommended rest standards to prevent pilot
fatigue, training in encountering instrument meteorological conditions and
encouraged the installation of flight-tracking equipment and 406-megahertz
emergency locator transmitters on their aircraft.
"The fact that the Airborne Law Enforcement Accreditation Commission
implemented all of the NTSB's recommendations in just six months is to be highly
commended," Hersman said
NTSB seventh updated investigation report was released on a same day.
NTSB: NTSB Press Release: National Transportation Safety Board Office of Public Affairs, dated February 1st, 2013,
The seventh updated investigation report was released by The National Transportation Safety Board on February, 1st, 2013 which was on its investigation into the Jan. 7 fire aboard a Japan Airlines Boeing 787 at Logan International Airport in Boston.
The auxiliary power unit battery, manufactured by GS Yuasa, was the original battery delivered with the airplane on December 20, 2012. It is comprised of eight individual cells. All eight cells came from the same manufacturing lot in July 2012. The battery was assembled in September 2012 and installed on the aircraft on October 15, 2012. It was first charged on October 19, 2012.
Examination and testing of an exemplar battery got underway earlier this week at the Carderock Division of the Naval Surface Warfare Center laboratories in West Bethesda, MD. The tests consisted of electrical measurements, mass measurements, and infrared thermal imaging of each cell, with no anomalies noted. The cells are currently undergoing CT scanning to examine their internal condition. In addition, on Thursday, a battery expert from the Department of Energy joined the investigative team to lend his expertise to the ongoing testing and validation work.
NTSB investigators were made aware of reports of prior battery replacements on aircraft in the 787 fleet, early in the investigation. As reported Tuesday, Boeing, a party to the investigation, is providing pertinent fleet information which investigators will review to determine if there is any relevance to the JAL investigation.
An investigative group continued to interpret data from the two digital
flight data recorders on the aircraft, and is examining recorded signals to
determine if they might yield additional information about the performance of
the battery and the operation of the charging system.
Next week, the NTSB battery testing team will initiate a non-invasive "soft
short" test of all cells of the exemplar battery. This test will reveal the
presence of any high resistance, small or "soft" shorts within a cell. Also, an
NTSB investigator will travel to France with the battery contactor from the JAL
event battery, for examination at the manufacturer. The battery contactor
connects a wiring bundle from the airplane to the battery.
Investigators are continuing their work in Washington and Japan and the team in Seattle continues to observe the FAA-led review of the certification process for the 787 battery system. The flow of information from these observations helps to inform NTSB investigative activity in the US and around the world.
Additional information on the NTSB's investigation of the Japan Airlines B-787 battery fire in Boston is available at http://go.usa.gov/4K4J.
The NTSB will provide another factual update as developments warrant. To be alerted to any updates or developments, follow the NTSB on Twitter at www.twitter.com/ntsb.
NTSB Media Contact: Office of Public Affairs 490 L'Enfant Plaza,
SW Washington, DC 20594 (202) 314-6100 Kelly Nantel Peter Knudson
kelly.nantel@ntsb.gov peter.knudson@ntsb.gov
----------------------------------------
Since NTSB investigators was looking into Boeing 787 smoke event in Boston on January 7th, 2013 which NTSB Investigators with the National Transportation Safety Board. The NTSB has dispatched an investigator to Boston. Based on a review of the factual information gathered, the NTSB has determining the extent of its investigation. Meanwhile, Chairman Deborah A.P. Hersman was giving briefings about the JAL Boeing 787 battery fire investigation on preliminary findings regarding the JAL Boeing 787 battery fire investigation and detailed information was given on January 24, 2013, and the serious investigation has been continued between the NTSB and the Boeing which Investigators are continuing their work in Washington and Japan and the team in Seattle continues to observe the FAA-led review of the certification process for the 787 battery system.
The flow of information from these observations helps to inform NTSB investigative activity in the US and around the world which is the safety of passengers and crew members who fly aboard Boeing airplanes is the highest priority, no matter what how long it will takes.....meanwhile the quality and the systemetical protocol will help in time service for a long term service and it will make safe fly anywhere, anyplace, anytime, no matter what howlong will take to fly........
According to the NTSB Press Release dated January 29th, 2013:
The National Transportation Safety Board today released the sixth update on its
investigation into the Jan. 7 fire aboard a Japan Airlines Boeing 787 at Logan
International Airport in Boston.
The examination of the damaged battery continues. The work has transitioned
from macroscopic to microscopic examinations and into chemical and elemental
analysis of the areas of internal short circuiting and thermal damage.
The following is from NTSB investigator Joseph Panagiotou examines a battery cell from the JAL B-787
with a stereo microscope:
Examination and testing of the exemplar battery from the JAL airplane has
begun at the Carderock Division of the Naval Surface Warfare Center
laboratories. Detailed examinations will be looking for signs of in-service
damage and manufacturing defects. The test program will include mechanical and
electrical tests to determine the performance of the battery, and to uncover
signs of any degradation in expected performance.
As a party contributing to the investigation, Boeing is providing pertinent
fleet information, which will help investigators understand the operating
history of lithium-ion batteries on those airplanes.
An investigative group continued to interpret data from the two digital
flight data recorders on the aircraft, and is examining recorded signals to
determine if they might yield additional information about the performance of
the battery and the operation of the charging system.
In addition to the activities in Washington, investigators are continuing
their work in Seattle and Japan.
Additional information on the NTSB's investigation of the Japan Airlines B-787
battery fire in Boston is available at http://go.usa.gov/4K4J.
The NTSB will provide another factual update on Friday, Feb. 1, or earlier if
developments warrant. To be alerted to any updates or developments, follow the
NTSB on Twitter at www.twitter.com/ntsb.
NTSB Media Contact: Office of Public Affairs 490 L'Enfant Plaza, SW
Washington, DC 20594 (202) 314-6100 Peter Knudson peter.knudson@ntsb.gov
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Boeing 787 Dreamliner JAL Battery Fire JA829J which the First flight was on July 12th, 2012 and Construction Number (MSN) is 34839 which is line number 84 and air frame was active. JA829J delivered to Japan Airline on December 21st, 2012.
Boeing continues to assist the NTSB and the other government agencies in the U.S. and Japan responsible for investigating two recent 787 incidents. The company has formed teams consisting of hundreds of engineering and technical experts who are working around the clock with the sole focus of resolving the issue and returning the 787 fleet to flight status. We are working this issue tirelessly in cooperation with our customers and the appropriate regulatory and investigative authorities. The safety of passengers and crew members who fly aboard Boeing airplanes is our highest priority.
SEATTLE, Jan. 24, 2013 /PRNewswire/ -- Boeing (NYSE: BA) welcomes the progress being made in the 787 investigation discussed today by the U.S. National Transportation Safety Board (NTSB) in Washington, D.C. The regulatory and investigative agencies in the U.S. and Japan have dedicated substantial resources to these investigations, and we appreciate their effort and leadership.
Boeing continues to assist the NTSB and the other government agencies in the U.S. and Japan responsible for investigating two recent 787 incidents. The company has formed teams consisting of hundreds of engineering and technical experts who are working around the clock with the sole focus of resolving the issue and returning the 787 fleet to flight status. We are working this issue tirelessly in cooperation with our customers and the appropriate regulatory and investigative authorities. The safety of passengers and crew members who fly aboard Boeing airplanes is our highest priority.
In order to ensure the integrity of the process and in adherence to international protocols that govern safety investigations, we are not permitted to comment directly on the ongoing investigations. Boeing is eager to see both investigative groups continue their work and determine the cause of these events, and we support their thorough resolution.
Boeing deeply regrets the impact that recent events have had on the operating schedules of our customers and their passengers.
According to Press release from NTSB In a press conference January 24th, 2013, National Transportation Safety
Board Chairman Deborah A.P. Hersman released preliminary findings from the
NTSB's ongoing investigation into the Jan. 7, 2013, Boeing 787 battery fire in
Boston. "We have not ruled anything out as a potential factor in the battery
fire; there are still many questions to be answered," Hersman said.
Noting that there was a B-787 battery incident in Japan on Jan. 16, 2013,
which is being investigated by the Japan Transport Safety Board, Hersman said,
"One of these events alone is serious; two of them in close proximity,
especially in an airplane model with only about 100,000 flight hours,
underscores the importance of getting to the root cause of these incidents."
The investigation revealed that the battery in the B-787 fire in Boston
showed signs of short circuiting, and had indications of thermal runaway, a
situation in which a significant temperature increase can initiate a destructive
chain reaction.
Chairman Hersman also expressed concerns about the adequacy of the systems to
prevent such a fire from occurring. "The investigation will include an
evaluation of how a fault that resulted in a battery fire could have defeated
the safeguards in place to guard against that," said Hersman. "As we learn more
in this investigation, we will make recommendations for needed improvements to
prevent a recurrence."
NTSB timeline of the events on Jan. 7, which
was released on January 24th, 2013 during their press release:
The batteries were manufactured by GS Yuasa for the Thales electrical
installation and are unique to the Boeing 787. The same battery model is used
for the main airplane battery and for the battery that is used to start the
auxiliary power unit, which is the one that caught fire in Boston. Thales Group is a French multinational company that designs and builds electrical systems.Thales Group is a French multinational company that designs and builds electrical systems.
You can see the before and after the accident for the Batteries:
Radiographic examinations of the incident battery and an exemplar battery
were conducted at an independent test facility. The digital radiographs, or
computed tomography (CT) scans, generated from these examinations allowed NTSB
investigators to document the internal condition of the battery prior to
disassembling it.
Ongoing lab work includes an examination of the battery elements with a
scanning-electron microscope and energy-dispersive spectroscopy to analyze the
elemental constituents of the electrodes to identify contaminants or
defects.
NTSB INVESTIGATIVE TEAMS
In addition to the activities at the NTSB lab in Washington, members of the
investigative team have been conducting work in Arizona, Seattle and Japan.
Their activities are detailed below.
ARIZONA - The acceptance test procedure of the APU battery charging unit
was conducted at Securaplane in Tucson, Ariz., on Jan. 21. - The battery
charging unit passed all significant tests and no anomalies were detected. -
Members of the airworthiness group examined the APU start power unit at
Securaplane in Tucson. The same team traveled to Phoenix to conduct an
examination of the APU controller at UTC Aerospace Systems.
SEATTLE - NTSB investigators are working with Boeing teams as part of root
cause analysis activities related to the design and manufacturing of the
electrical battery system. - The two JAL B-787 general purpose module units,
which record airplane maintenance data are being downloaded at Boeing to obtain
information that was recorded after the airplane's electrical power was
interrupted.
JAPAN - The NTSB-led team conducted component examination of the JAL B-787
APU battery monitoring unit at Kanto Aircraft Instrument Company, Ltd., in
Fujisawa, Kanagawa, Japan. - The team cleaned and examined both battery
monitoring unit circuit boards, which were housed in the APU battery case. The
circuit boards were damaged, which limited the information that could be
obtained from tests.
You will be able to see more detail via video by NTSB:
The Boeing highest priority is for The safety of passengers and crew members who fly aboard Boeing airplanes.
In order to ensure the integrity of the process and in adherence to international protocols that govern safety investigations, The Boeing permitted to comment directly on the ongoing investigations. Boeing is eager to see both investigative groups continue their work and determine the cause of these events, and Boeing is committed and to support their thorough resolution.
Boeing deeply regrets the impact that recent events have had on the operating schedules of customers and their passengers meanwhile Boeing is continues to making the most safety is their first priority for the customers.
Sources:Boeing, yahoo, and NTSB
catch4all.com,
Sandra Englund January 26th, 2013.
Boeing 787 Dreamliner Updates on Battery Issue Boeing engineer says confident 787 safe, no comment on probe length
According to the Reutters dated January 23rd, 2013, by Reporter Tim Hepher, reported that The Boeing is Confident that the Boeing 787 Dreamliner is safe and but, there is no comment on probe length.
Mike Sinnett, chief project engineer for the Boeing 787 program, said the
company remained confident in the safety of the plane, which was grounded
worldwide by regulators last week over potential fire
risk following two incidents involving its lithium-ion batteries.
"I can't really say anything about the timeframe of the investigation. The NTSB (National Transportation Safety Board) is really the only authorized authority in the U.S. to talk about this investigation and they made some recent statements, but I can't speculate on timeframe," Sinnett said.
"Our commitment to our customers remains that we'll resolve the issue as quickly as can and reduce as much as possible amount of disruption," he added.
This is the first time that the FAA has grounded a passenger airliner since 1979.The FAA also announced plans to conduct an extensive review of the 787's critical systems. The focus of the review will be on the safety of the lithium-ion batteriesmade of lithium cobalt oxide (LiCo). The 787 battery contract was signed in 2005, when LiCo batteries were the only type of lithium aerospace battery available, but since then newer types (such as LiFePO), which provide less reaction energy during thermal runaway, have become available.
The only US-based airline that operates the Dreamliner is United Airlines, which has six. Chile's DGAC grounded LAN Airlines' three 787s. The Indian DGCA directed Air India to ground its six Dreamliners. The Japanese Transport Ministry made the ANA and JAL groundings official and indefinite following the FAA announcement. The European Aviation Safety Agency has also followed the FAA's advice and grounded the only two European 787s operated by LOT Polish Airlines. Qatar Airways has announced that they are grounding their five Dreamliners. Ethiopian Air was the final operator to announce temporary groundings of its four Dreamliners.
Thus all 50 of the aircraft delivered to date have been grounded. On January 18, 2013, Boeing announced that it was halting 787 deliveries until the battery problem is resolved.
On January 7:NTSB investigators was looking into Boeing 787 smoke event in Boston
NTSB addressed that Investigators with the National Transportation Safety Board are
gathering information regarding reports of smoke aboard a Boeing 787 at Boston's
Logan Airport today. The Japan Airlines 787 was on the ground and empty of
passengers at the time of the incident. The NTSB has dispatched an investigator
to Boston. Based on a review of the factual information gathered, the NTSB will
determine the extent of its investigation. .
On January 8:NTSB provided investigative update on Boeing 787 fire incident in Boston.
Initial investigative findings include:
The NTSB investigator on scene found that the auxiliary power unit battery
had severe fire damage. Thermal damage to the surrounding structure and
components is confined to the area immediately near the APU battery rack (within
about 20 inches) in the aft electronics bay.
Preliminary reports from Japan Airlines representatives indicate that
airplane maintenance and cleaning personnel were on the airplane with the APU in
operation just prior to the detection of smoke in the cabin and that Boston
Logan Airport Rescue and Fire Fighting were contacted.
Rescue and fire personnel and equipment responded to the airplane and
detected a fire in the electronics and equipment bay near the APU battery box.
Initial reports indicate that the fire was extinguished about 40 minutes after
arrival of the first rescue and fire personnel. One firefighter received minor
injuries.
On January 14:NTSB Provides Second Investigative Update on Boeing 787 Battery Fire in Boston
The lithium-ion battery that powered the auxiliary power unit on the airplane
was removed and transported back to the NTSB Materials Laboratory in Washington
on Jan. 10. The battery is currently being examined by NTSB investigators.
The airplane's two combined flight data recorder and cockpit voice recorder
units were transported to NTSB headquarters and have been successfully
downloaded. The information is currently being analyzed by the investigative
team.
The NTSB-led investigative team is comprised of subject matter groups in the
areas of airplane systems, fire, airport emergency response, and data recorders
and includes experts from the Federal Aviation Administration, The Boeing
Company, US Naval Surface Warfare Center's Carderock Division, Japan Airlines
(aircraft operator), GS Yuasa (battery manufacturer), and Thales Avionics
Electrical Systems (APU battery/charger system).
On January 16:NTSB Sending Investigator to Assist with Boeing 787 Battery Incident in Japan
The National Transportation Safety Board is sending an investigator to Japan to
assist in the investigation of an emergency landing of an ANA Boeing 787 that
occurred yesterday. Initial reports indicate that the flight crew received
multiple messages in the cockpit concerning the battery and other systems that
were affected, and also reported an odor in the cockpit and the cabin. The
airplane subsequently landed, and passengers and crew evacuated via emergency
slides.
The investigation is being led by the Japan Transport Safety Board (JTSB).
The NTSB has designated investigator Lorenda Ward as the U. S. accredited
representative to the JTSB's investigation and she will be accompanied by
representatives from the FAA and Boeing. The U.S. team is expected to arrive in
Japan early Friday morning. Further information regarding the investigation release infromation is available by the JTSB.
On January 20:NTSB Provides Third Investigative Update on Boeing 787 Battery Fire in Boston
WASHINGTON - The National Transportation Safety Board today released a third
update on its investigation into the Jan. 7 fire aboard a Japan Airlines Boeing
787 at Logan International Airport in Boston.
The lithium-ion battery that powered the auxiliary power unit has been
examined in the NTSB Materials Laboratory in Washington. The battery was x-rayed
and CT scans were generated of the assembled battery. The investigative team has
disassembled the APU battery into its eight individual cells for detailed
examination and documentation. Three of the cells were selected for more
detailed radiographic examination to view the interior of the cells prior to
their disassembly. These cells are in the process now of being disassembled and
the cell's internal components are being examined and documented.
Investigators have also examined several other components removed from the
airplane, including wire bundles and battery management circuit boards. The team
has developed test plans for the various components removed from the aircraft,
including the battery management unit (for the APU battery), the APU controller,
the battery charger and the start power unit. On Tuesday, the group will convene
in Arizona to test and examine the battery charger and download nonvolatile
memory from the APU controller. Several other components have been sent for
download or examination to Boeing's facility in Seattle and manufacturer's
facilities in Japan.
Finally, examination of the flight recorder data from the JAL B-787 airplane
indicate that the APU battery did not exceed its designed voltage of 32
volts.
In accordance with international investigative treaties, the Japan Transport
Safety Board and French Bureau d'Enquêtes et d'Analyses pour la sécurité de
l'aviation civile have appointed accredited representatives to this
investigation. Similarly, the NTSB has assigned an accredited representative to
assist with the JTSB's investigation of the Jan. 15 battery incident involving
an All Nippon Airways B-787. Both investigations remain on going.
Mike Sinnett, chief project engineer for the Boeing 787 program, said the
company remained confident in the safety of the plane, which was grounded
worldwide by regulators last week over potential fire
risk following two incidents involving its lithium-ion batteries.
"Our commitment to our customers remains that we'll resolve the issue as quickly as can and reduce as much as possible amount of disruption," said Sinnett.
Sources:Boeing, yahoo, wikipedia, FAA, Reutters, and NTSB
catch4all.com,
Sandra Englund January 23rd, 2013.
Boeing Statement on Federal Aviation Administration 787 Action
Boeing is
confident the 787 is safe and stand behind its overall integrity. Boeing will
be taking every necessary step in the coming days to assure the customers and
the traveling public of the 787's safety and to return the airplanes to
service.
FAA Federal
Aviation Administration, made press release FAA Statement due to the Boeing
787 battery incident earlier in Japan, the FAA is taking action issued an
emergency airworthiness directive (AD) to address a potential battery fire risk
in the 787 and require operators to temporarily cease operations. Before
further flight, operators of U.S.-registered, Boeing 787 aircraft must
demonstrate to the Federal Aviation Administration (FAA) that the batteries are
safe.
FAA stated
that The in-flight Japanese battery incident followed an earlier 787 battery
incident that occurred on the ground in Boston on January 7, 2013. The AD is
prompted by this second incident involving a lithium ion battery. The battery
failures resulted in release of flammable electrolytes, heat damage, and smoke
on two Model 787 airplanes. The root cause of these failures is currently under
investigation. These conditions, if not corrected, could result in damage to
critical systems and structures, and the potential for fire in the electrical
compartment.
Last Friday,
the FAA announced a comprehensive review of the 787’s critical systems with the
possibility of further action pending new data and information. In addition to
the continuing review of the aircraft’s design, manufacture and assembly, the
agency also will validate that 787 batteries and the battery system on the
aircraft are in compliance with the special condition the agency issued as part
of the aircraft’s certification.
United
Airlines is currently the only U.S. airline operating the 787, with six
airplanes in service. When the FAA issues an airworthiness directive, it also
alerts the international aviation community to the action so other civil
aviation authorities can take parallel action to cover the fleets operating in
their own countries.
On
the 787, Honeywell and Rockwell Collins provide flight control, guidance, and
other avionics systems, including standard dual head up guidance systems, Thales
supplies the integrated standby flight display, the APU starting system and
electrical power conversion system with lithium cobalt oxide (LiCo) batteries
by GS Yuasa. These batteries are the focus of regulatory investigation due to
malfunctions in January 2013.GS Yuasa
Corporation headquarters in Kyoto.
In the Dreamliner's first year of service, at least four aircraft suffered from electrical systems problems. Boeing CEO James McNerney told media outlets in December 2012 that the problems were no greater than those experienced by the company with the introduction of other new models, such as the Boeing 777. Boeing and FAA's investigation report was consistant with the following investigation and report:
On November 25, 2012, it was reported that Air India had requested a team of Boeing engineers come to India to address issues described as "teething problems" with its aircraft.
Early on the aircraft suffered from a cracked cockpit window and brake problems.
On January 7, 2013, a battery overheated and started a fire in an empty 787 operated by Japan Airlines (JAL) at Boston's Logan International Airport. A second 787 also operated by JAL experienced a fuel leak on January 8, and its flight from Boston was canceled.
On January 9, United Airlines reported a problem in one of its six 787s with the wiring in the same area as the battery fire on JAL's airliner; the U.S. National Transportation Safety Board subsequently opened a safety probe.
On January 11, 2013, a cockpit window cracked and another engine was found to have a fuel leak.
On January 11, 2013, the FAA announced a comprehensive review of the 787's critical systems, including the design, manufacture and assembly. US transportation secretary Ray LaHood stated the administration was "looking for the root causes" behind the recent issues. The head of the FAA, Michael Huerta said that so far nothing found "suggests it [787] is not safe".
On January 13, 2013, a Japan Airlines 787 at Narita International Airport outside of Tokyo, was found to have a fuel leak of 100 liters (26.5 U.S. gallons) during an inspection. The aircraft reportedly was the same one that had a fuel leak in Boston on January 8.
This leak however was caused by a different valve; the causes of the leaks are unknown. Japan's transport ministry have also launched an investigation.
On January 16, 2013, an All Nippon Airways 787 made an emergency landing at Takamatsu Airport on Shikoku Island after the flight crew received a computer warning that there was smoke inside one of the electrical compartments.
Yuasa formed a joint-venture company with General Battery Corporation in 1976. Yuasa manufactured its first battery in 1979 in the United States, producing standard conventional and Yumicron 12 volt batteries.
Yuasa developed a maintenance free and gas recombination battery for powersports vehicles in the early 1980s, and the first AGM battery, intended for ATV applications.
Yuasa was sold by General Battery Corporation to Exide Corporation in 1987 to form Yuasa/Exide Battery Corporation. Yuasa/Exide then purchased Exide's Industrial Division to become Yuasa Inc. in 1991.
After selling off its industrial division to Enersys in 2000, Yuasa Inc. changed its name to Yuasa Battery Inc. In 2004, Yuasa Japan merged with Japan Storage Battery to form GS Yuasa Corporation.
Now the top power sports battery producer, Yuasa provides nearly 90% of the batteries used in power sport vehicles in North America. According to the media report The company, Yuasa was linked to faulty batteries used in Boeing's Dreamliner plane.
Lithium cobalt oxide (LiCoO2) is a chemical compound commonly used in the positive electrodes of lithium-ion batteries. The structure of LiCoO2 is known theoretically and has been confirmed with techniques like x-ray diffraction, electron microscopy, neutron powder diffraction, and EXAFS: it consists of layers of lithium that lie between slabs of octahedra formed by cobalt and oxygen atoms.
Lithium (from Greek lithos 'stone') is a soft, silver-white metal with symbol Li and atomic number 3. It belongs to the alkali metal group of chemical elements. Under standard conditions it is the lightest metal and the least dense solid element. Like all alkali metals, lithium is highly reactive and flammable. The burned insides of a battery in the Boeing 787 at the center of a worldwide grounding of the aircraft indicate it operated at a voltage above its design limit, a Japanese investigator said Friday.
Lithium and its compounds have several industrial applications, including heat-resistant glass and ceramics, high strength-to-weight alloys used in aircraft, lithium batteries and lithium-ion batteries. These uses consume more than half of lithium production.
Thales selected GS Yuasa for Lithium ion battery system in Boeing’s 787 Dreamliner. GS Yuasa’s Li-ion batteries plays a key role in on-board power, providing both Auxiliary Power Unit start and emergency power back-up capabilities. In the first phase of the contract, GS Yuasa delivered prototypes to Thales starting in spring, 2005 and mass production started for Boeing’s latest plane in 2007.
GS Yuasa’s Li-ion technology offers some key advantages over the existing nickel-cadmium solution used in commercial jetliners. With 100% greater energy storage capacity, lithium-ion offers two times of energy from the same dimension nickel-cadmium battery. The battery can charge from 0 to 90% in only 75 minutes and comes with battery management electronics which guarantees multiple levels of safety features. The rugged prismatic sealed battery design is capable of withstanding extreme operating conditions far greater than those normally seen in commercial aircraft operation and requires absolutely no maintenance.
GS Yuasa is the leading Japanese producer of batteries and energy storage technologies and second largest lead-acid battery manufacturer in the world with annual revenues of $2.1 billion. The group produces Li-Ion, Ni-Mh, lead-acid, silver zinc batteries along with power supplies, rectifiers, UPS units, and a wide array of lighting products with 23,000 employees in 28 factories across 14 countries around the world.
Dr. John Goodenough invented lithium cobalt oxide cathode materials while at Oxford University. His technology was used in the first commercial Li-ion battery, launched by SONY in 1991. More recently, at the University of Texas, Austin, Dr. Goodenough patented a new class of iron phosphate materials with potential to replace the more costly cobalt materials. In 2000, he received the prestigious Japan Prize for his discoveries of the materials critical to the development of lightweight rechargeable batteries.
On September 17, 2009, U.S. Energy Secretary Steven Chu named John B. Goodenough as a winner of the Enrico Fermi Award ' in recognition for his lasting contributions to materials science and technology, especially the science underlying lithium-ion batteries. Dr. Goodenough, a physicist, identified and developed the cathode materials for the lithium-ion rechargeable battery that is ubiquitous in today’s portable electronic devices. This material has proven to be inexpensive, environmentally friendly, safe, sustainable, and capable of thousands of charge cycles with a constant output voltage without a loss of capacity.
Boeing
is committed to supporting the FAA and finding answers as quickly as possible.
The company is working around the clock with its customers and the various
regulatory and investigative authorities. Boeing will make available the entire
resources of The Boeing Company to assist. Source Boeing.
Sources:Boeing, yahoo, wikipedia, FAA, Seattle Pi , search DOE R&D Accomplishments Patents – John B. Goodenough, and GS YUASA
catch4all.com,
Sandra Englund January 17th, 2013, Rv January 18th, Friday, 2013